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US Patent 7611208 - Methods for constructing underground borehole configurations and related solution mining methods

US Patent Issued on November 3, 2009
Estimated Patent Expiration Date: Icon_subject August 17, 2025Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.
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Abstract

Disclosed are methods for solution mining of evaporite minerals, such as trona, comprising drilling an access well and at least two lateral boreholes; injecting a fluid; circulating the fluid through the lateral boreholes with a controlled fluid flow; and collecting a pregnant solution. Also disclosed are methods of solution mining that include injecting an aqueous solution into an underground trona cavity at a temperature sufficient to maintain at least a portion of the solution in the cavity in the Wegscheiderite solid phase region; removing aqueous solution from the cavity; and recovering alkaline values from the removed aqueous solution. Also disclosed are methods of solution mining that include injecting an aqueous solution into an underground trona cavity; removing aqueous solution from the cavity, wherein the temperature of the removed aqueous solution is at about the TWA point temperature; and recovering alkaline values from the removed aqueous solution.

Other References

  • International Preliminary Report on Patentability for International (PCT) Patent Application No. PCT/US05/29415, issued Feb. 20, 2007.
  • Written Opinion for International (PCT) Patent Application No. PCT/US05/29415, mailed Aug. 22, 2006.
  • International Search Report for International (PCT) Patent Application No. PCT/US05/29415, mailed Aug. 22, 2006.
  • “Mining Methods”, Pangea.Stanford.edu Website, as early as Feb. 24, 2001, available at http://pangea.stanford.edu/˜kurt/tour/kurt-mining-methods.html, printed on Jun. 23, 2004, pp. 1-3.
  • “Directional Drilling”, Schlumberger website, as early as Jul. 14, 2002, available at http://www.glossary.oilfield.slb.com/Display.cfm?Term=directional%20drilling, printed on Jun. 16, 2004, p. 1.
  • Garrett, D., “Solution Mining”, Natural Soda Ash, Von Nostrand Reinhold, New York, NY. pp. 336-358.
  • Haynes, Jr. et al., “A Model for Solution Mining Trona”, Wyoming State Geological Survey Information Circular 40, 1998.
  • Fairchild et al., “A New Technology for the Soda Ash Deposits near Trona, California”, Wyoming State Geological Survey Information Circular 40, 1998.
  • Rosar, “Feasibility of Trona Solution Mining”, Wyoming State Geological Survey Information Circular 40, 1998.
  • Day, “Solution Mining of Colorado Nahcolite” Wyoming State Geological Survey Information Circular 40, 1998.
  • Technical paper, Day, R., “White River Nahcolite Solution Mine”, Society for Mining, Metallurgy, and Exploration Meeting and Exhibit, Feb. 1994, Albuquerque, NM.
  • Dunn & Schaafsma, FMC's New Soda Ash Technology is a Success, Mining Engineering, Apr. 1999.
  • Frint, “FMC's Newest Goal: Commercial Solution Mining of Trona”, Engineering and Mining Journal, Sep. 1985.

Inventors

Assignee

Application

No. 11206659 filed on 08/17/2005

US Classes:

299/4Input and output wells

Field of Search

423/206.2, Alkali carbonate from trona299/4, Input and output wells299/5, Dissolving or chemical reaction166/303, Placing preheated fluid into formation166/304, Dissolving or preventing formation of solid oil deposit166/310, Entraining or incorporating treating material in flowing earth fluid23/297, With extraction23/298, From natural sources23/299, With extraction23/302TSodium compounds , 166/272

Examiners

Primary: Bos, Steven

Attorney, Agent or Firm

US Patent References

2388009, 2625384, 2798790, 2847202, 2919909, 2979317, 3050290, 3058730, 3083760, 3119655, 3184287, 3264057, 3273958, 3273959, 3328130, 3739851, 3759574, 3779602, 3792902, 3941422, Method of interconnecting wells for solution mining
Issued on: 03/02/1976
Inventor: Henderson
3953073, Process for the solution mining of subterranean sodium bicarbonate bearing ore bodies
Issued on: 04/27/1976
Inventor: Kube
4222611, In-situ leach mining method using branched single well for input and output
Issued on: 09/16/1980
Inventor: Larson ,   et al.
4232902, Solution mining water soluble salts at high temperatures
Issued on: 11/11/1980
Inventor: Cuevas
4285915, Recovery of alkali values from trona ore
Issued on: 08/25/1981
Inventor: Saldick ,   et al.
4288419, Enhanced recovery of sodium carbonate from NaCl-containing sodium carbonate solutions
Issued on: 09/08/1981
Inventor: Copenhafer ,   et al.
4344650, Recovery of alkali values from trona deposits
Issued on: 08/17/1982
Inventor: Pinsky ,   et al.
4401635, Recovery of alkali values from salt-containing trona deposits
Issued on: 08/30/1983
Inventor: Frint
4411474, Solution mining of an inclined structure
Issued on: 10/25/1983
Inventor: Higgins
4418960, Multiple-bed solution mining of an inclined structure
Issued on: 12/06/1983
Inventor: Higgins
4425003, Single well-multiple cavity solution mining of an inclined structure
Issued on: 01/10/1984
Inventor: Huff
4496191, Selective mining from horizontal holes
Issued on: 01/29/1985
Inventor: Choi ,   et al.
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Issued on: 02/12/1985
Inventor: Ilardi ,   et al.
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Issued on: 04/22/1986
Inventor: Chlanda ,   et al.
4652054, Solution mining of trona or nahcolite ore with electrodialytically-produced aqueous sodium hydroxide
Issued on: 03/24/1987
Inventor: Copenhafer ,   et al.
4753485, Solution mining
Issued on: 06/28/1988
Inventor: Goodhart
4815790, Nahcolite solution mining process
Issued on: 03/28/1989
Inventor: Rosar ,   et al.
H614, 5043149, Soda ash production
Issued on: 08/27/1991
Inventor: Frint, et al.
5192164, Soda ash production
Issued on: 03/09/1993
Inventor: Frint, et al.
5238664, Soda ash production
Issued on: 08/24/1993
Inventor: Frint, et al.
5246273, Method and apparatus for solution mining
Issued on: 09/21/1993
Inventor: Rosar
5262134, Process for producing sodium salts from brines of sodium ores
Issued on: 11/16/1993
Inventor: Frint, et al.
5283054, Process for producing sodium salts from brines of sodium ores
Issued on: 02/01/1994
Inventor: Copenhafer, et al.
5431482, Horizontal natural gas storage caverns and methods for producing same
Issued on: 07/11/1995
Inventor: Russo
5609838, Equilibrium production of sodium carbonate from sodium bicarbonate
Issued on: 03/11/1997
Inventor: Neuman, et al.
5618504, Method for recovery of alkali values from trona using sequential crystallization
Issued on: 04/08/1997
Inventor: Delling, et al.
5690390, Process for solution mining underground evaporite ore formations such as trona
Issued on: 11/25/1997
Inventor: Bithell
5766270, Solution mining of carbonate/bicarbonate deposits to produce soda ash
Issued on: 06/16/1998
Inventor: Neuman, et al.
5955043, Production of sodium carbonate from solution mine brine
Issued on: 09/21/1999
Inventor: Neuman, et al.
6047774, System for drilling and completing multilateral wells
Issued on: 04/11/2000
Inventor: Allen
6228335, Process for the production of sodium carbonate crystals
Issued on: 05/08/2001
Inventor: Copenhafer, et al.
6251346, Solution mining of carbonate/bicarbonate deposits to produce soda ash
Issued on: 06/26/2001
Inventor: Neuman, et al.
6322767, Process for making sodium carbonate decahydrate from sodium carbonate/bicarbonate liquors
Issued on: 11/27/2001
Inventor: Neuman, et al.
6428759, Production of feed liquors for sodium carbonate crystallization processes
Issued on: 08/06/2002
Inventor: Smith, et al.
6576206, Bicarbonate conversion in a carbonate monohydrate process
Issued on: 06/10/2003
Inventor: Copenhafer, et al.
6576209, Process for producing sodium salts
Issued on: 06/10/2003
Inventor: Tanaka, et al.
6589497, Process for preparing soda ash from solution mined bicarbonate brines
Issued on: 07/08/2003
Inventor: Smith
6609761, Sodium carbonate and sodium bicarbonate production from nahcolitic oil shale
Issued on: 08/26/2003
Inventor: Ramey, et al.
6699447, Sodium bicarbonate production from nahcolite
Issued on: 03/02/2004
Inventor: Nielsen ,   et al.
6854809Sodium carbonate and sodium bicarbonate production from nahcolitic oil shale
Issued on: 02/15/2005
Inventor: Ramey, et al.

International Class

C01D 7/12

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