U.S. patents available from 1976 to present.
U.S. patent applications available from 2005 to present.

Ultrathin form factor MEMS microphones and microspeakers

Patent 6936524 Issued on August 30, 2005. Estimated Expiration Date: Icon_subject November 5, 2023. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

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Inventors

Assignee

Application

No. 10701860 filed on 11/05/2003

US Classes:

438/459, Thinning of semiconductor substrate438/455, BONDING OF PLURAL SEMICONDUCTOR SUBSTRATES438/50, Physical stress responsive438/52, Having cantilever element438/53, Having diaphragm element438/48, MAKING DEVICE OR CIRCUIT RESPONSIVE TO NONELECTRICAL SIGNAL438/464, With attachment to temporary support or carrier438/977, THINNING OR REMOVAL OF SUBSTRATE438/118, Including adhesive bonding step257/620, With peripheral feature due to separation of smaller semiconductor chip from larger wafer (e.g., scribe region, or means to prevent edge effects such as leakage current at peripheral chip separation area)73/170.13, Acoustic73/715, Diaphragm381/423, Specified diaphragm shape or structure313/293, DISCHARGING DEVICES WITH APERTURED ELECTRODE (E.G., GRID) INTERPOSED BETWEEN TWO ELECTRODES347/54, Drop-on-demand381/173, Piezoelectric or ferroelectric257/758Multiple metal levels on semiconductor, separated by insulating layer (e.g., multiple level metallization for integrated circuit)

Examiners

Primary: Baumeister, B. William
Assistant: Anya, Igwe U.

Attorney, Agent or Firm

Foreign Patent References

  • WO 93/19343 WO 09/01/1993
  • WO 94/30030 WO 12/01/1994
  • WO 01/20948 WO 03/01/2001

International Class

H01L021/46

Abstract

A process comprises reducing the thickness of a substrate carrying a plurality of devices, with at least certain of the devices having a micro-machined mesh. A carrier wafer is attached to the back side of the substrate and the fabrication of the devices is completed from the top side of the substrate. Thereafter the plurality of devices is singulated. Various alternative embodiments are disclosed which demonstrate that the thinning of the wafer may occur at different times during the process of fabricating the MEMS devices such as before the mesh is formed or after the mesh is formed. Additionally, the use of carrier wafers to support the thinned wafer enables process steps to be carried out on the side opposite from the side having the carrier wafer. The various alternative embodiments demonstrate that the side carrying the carrier wafer can be varied throughout the process.

Other References

  • Kaigham H. Gabriel, Xu Zhu, U.S. Appl. No. 10/349,618, filed Jan. 23, 2003.
  • Michael Pedersen, Wouter Olthuis and Piet Bergveld, A Silicon Condenser Microphone with Polyimide Diaphragm and Backplate, Sensors and Actuators A, Elsevier Science, Mar. 2, 1997, pp. 97-104.
  • John J. Neumann, Jr. and Kaigham J. Gabriel, CMOS-MEMS Membrane for Audio-Frequency Acoustic Acuation, Electrical and Computer Engineering Dept., Carnegie Mellon University, 2001, pp. 236-239, XP-002240602.
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