Method for treating titanium to electroplating
Patent 6884542 Issued on April 26, 2005. Estimated Expiration Date: 
May 13, 2022. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.
May 13, 2022. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.Patent References 2734837 3440100 Electric storage battery with valve metal electrodes Treatment of titanium prior to bonding Electroplating of titanium and titanium base alloys Surface treatment of Ti or Ti alloy parts for enhancing adhesion to organic material Patent #: 5074972 InventorsAssigneeApplicationNo. 10144343 filed on 05/13/2002US Classes:429/176Container onlyExaminersPrimary: King, Roy V.Assistant: Wilkins, III, Harry D. Attorney, Agent or FirmForeign Patent References
International ClassesH01M002/02B01J037/12 DescriptionTECHNICAL FIELD A method is disclosed for treating titanium in order to improve the adherence of a metal subsequently applied by electroplating. BACKGROUND OF THE INVENTION Titanium is a readily available metal that finds use in a wide variety of applications, in particular as the structural material in aircrafts, engines, missiles, and bicycles. It is also used in chemical equipment, as X-ray tube targets, and as a material in metal-ceramic brazing. It is economical and relatively light. It is desirable in certain applications to electroplate the surface of titanium with a metal having certain desired properties. For example, it might be desirable to plate titanium with silver because the silver surface would convey electrical conductivity to the surface, since titanium is a relatively poor electrical conductor by comparison. STATEMENT OF THE PRIOR ART Titanium is a notoriously difficult material to electroplate. Conventional pretreatment methods are primarily acid based. "Modern Electroplating" by Frederick Lowenheim (3rd edition, John Wiley & Sons) describes five general procedures for activating the titanium surface. These methods include etching with glycol-fluoride solutions, etching in chromic-hydrofluoric acid solutions, electrolytic activation in acetic-hydrofluoric acid solutions, etching in hot hydrochloric acid solutions and surface blasting accompanied by heat bonding of the plated coating. Silver in particular has been plated on vapor-blasted titanium followed by vacuum or argon heat treatment at 190-450 degrees Celsius for one hour. Another method calls for using an alkaline silver cyanide bath at room temperature using a vapor-blasted titanium cathode. These methods have the effect of removing the substrate oxide layer as well as roughening the surface in order to improve adhesion between the surface and the electroplated metal. Abrasive blasting, however, can lead to undesirable metallurgical changes in the substrate. In U.S. Pat. No. 4,416,739, Turner exposes the titanium surface to be electroplated to an aqueous solution of hydrofluoric acid and formamides until a gray deposit appears. In practice, it has been observed that plating on titanium surfaces pretreated by acid-based activation methods do not yield robust adhesion. STATEMENT OF THE INVENTION This invention discloses an alkaline-based activation method which yields superior adhesion. The activated titanium surface can be coated with a conductive metal such as silver which can be used to form a lightweight battery in which the titanium does double duty as electrode substrate and battery case thereby removing the need for metal screens or sheets as electrode substrates. BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a schematic drawing showing a battery with a silver plated titanium substrate and FIG. 2 is a cross-section taken along 2--2 of FIG. 1. DETAILED DESCRIPTION OF THE INVENTION The present invention provides an alkaline-based method of activating a titanium or a titanium base alloy surface prior to electroplating. The following ranges have been found to afford an active titanium surface with good adhesion of silver: General Subgeneral Alkaline Group IA or Preferred Range Material NH4 hydroxide KOH 2-8 g/l NaOH Peroxide Hydrogen or H2 O2 10-20 g/l Group IA peroxide The above two substances are mixed at room temperature and the titanium is quickly placed in the mixed solution. Etching is performed for approximately one hour. Example SURFACE ACTIVATION 85 g water 5.5 g sodium hydroxide 15 g hydrogen peroxide (50% by weight in water) STRIKE BATH Silver, as KAg(CN)2 1 g/L Potassium Cyanide 100 g/L Potassium Carbonate 15 g/L PLATE BATH Silver, as KAg(CN)2 30 g/L Potassium Cyanide 50 g/L Potassium Carbonate 15 g/L The Group 1A cyanide is present in the plating bath at a concentration range of 45 to 55%. Silver cyanide is present in the plating bath at a concentration range of 25 to 35%. The Group 1A carbonate is present in the plating bath in a concentration within the range of 10 to 20% Silver, as KAg(CN)2 30 g/L Potassium Cyanide 50 g/L Potassium Carbonate 15 g/L The components of the surface activation bath are mixed and stirred slowly. The etch bath warms up by itself to about 50 degrees Celsius. Titanium is placed in the activation bath and etched for one hour. The surface of the metal at first becomes shiny but subsequently exhibits a dull grey finish. After this treatment the metal is placed immediately in a dilute strike bath at 100 mA/cm2 for one minute. Then the metal is quickly dipped in the plating bath at 400 mA/cm2 for ten minutes. The metal surface is rinsed with silver deionized water and wipe dried. The silver metal film was mechanically stressed to test adherence. Whereas the acid-treated coating attached to the electroplated layer readily peeled off, the silver coating applied to the peroxide pretreated surface remained attached to the peroxide treated surface. The silver film was also placed in 50% KOH at 50 degrees Celsius for one month. Again no peeling was observed of the silver alkaline film formed on the peroxide pretreated surface. One of the proposed uses of the metal coated titanium is as a case for a lightweight alkaline zinc battery. Depositing a conductive layer on the inside of the case eliminates the need for current collector screens or expanded metal. The outside of the case need not be insulated since titanium is a poor conductor of electricity and normally is covered with a layer of poorly conducting titanium oxide. Referring now to FIGS. 1 and 2 a battery 10 has a case 12 formed of mating halves 14, 16 joined at the inner edges 18, 20 and sealed by a layer 22 of insulation such as a ceramic, an epoxy, or an injection moldable resin such as polyethylene or polypropylene. The inside surface 24, 26 of each half 14, 16 is coated with a layer 28, 30 of silver by the process of the invention. The silver layer 28, 30 protects the titanium surfaces 24, 26 from attack by the aqueous alkaline electrolyte present in the sheets 32 of regenerated cellulose separator present between the layer 34 of anode paste such as zinc/zinc oxide and the layer 36 of cathode paste such as Ag/Ag respectively, present on the silver layers 28, 30. Battery terminals 40, 42 are connected to the current collecting layers 38, 30. It is to be realized that only preferred embodiments of the invention have been described and that numerous substitutions, modifications and alterations are permissible without departing from the spirit and scope of the invention as defined in the following claims. * * * * * Other References
Field of SearchContainer onlySilver component is active material Having metallic or conductive outer casing Outer casing electrically connected to reactive electrode Electrical contact terminal plate or cap clamped to or embedded in a portion of the housing Silver Predominantly titanium, vanadium, zirconium, niobium, hafnium, tantalum, molybdenum, or tungsten substrate Liquid reactive coating composition utilized Metal substrate contains elemental Ti, Zr, Hf, Cu, Ta, or Th or alloy thereof Coating or treating a metal oxide with a specified composition |
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