U.S. patents available from 1976 to present.
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Method of forming a nano-supported sponge catalyst on a substrate for nanotube growth

Patent 6596187 Issued on July 22, 2003. Estimated Expiration Date: Icon_subject August 29, 2021. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

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Inventors

Assignee

Application

No. 942456 filed on 08/29/2001

US Classes:

216/56, ETCHING TO PRODUCE POROUS OR PERFORATED ARTICLE216/100, Substrate contains elemental metal, alloy thereof, or metal compound423/447.3From gaseous reactants

Examiners

Primary: Kunemund, Robert
Assistant: Mackey, Terrence M.

Attorney, Agent or Firm

Foreign Patent References

  • 1061043 EP 12/12/2012
  • 1102298 EP 05/12/2012
  • 1134304 EP 05/12/2012
  • WO-90/00208 WO 01/12/1990

International Class

C23C 016/26

Abstract

A method of forming a nano-supported sponge catalyst (10) on a substrate (12) is comprised of depositing an active catalytic metallic element (16) on the substrate (12) and depositing a structural metallic element (18) with the active catalytic metallic element (16) to form a mixed metal alloy layer (14). The method is further comprised of etching the mixed metal alloy layer (14) with an etchant to oxidize the active catalytic metallic element (16) and the structural metallic element (18) and to remove at least a portion of the structural metallic element (18) from a first sub-layer of the mixed metal alloy layer (14). The first sub-layer of the mixed metal alloy layer (14) is porous and comprised of nano-particles of the active catalytic metallic element (16) that are supported by a metal oxide structure derived from the structural metallic element (18).

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