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Composite silicon-metal nitride barrier to prevent formation of metal fluorides in copper damascene

Patent 6465888 Issued on October 15, 2002. Estimated Expiration Date: Icon_subject January 14, 2022. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

Self aligned via dual damascene
Patent #: 5795823
Issued on: 08/18/1998
Inventor: Avanzino, et al.

Integrated circuit having local interconnect for reducing signal cross coupled noise
Patent #: 5924008
Issued on: 07/13/1999
Inventor: Michael, et al.

Titanium aluminum alloy wetting layer for improved aluminum filling of damescene trenches
Patent #: 5990011
Issued on: 11/23/1999
Inventor: McTeer

Hard masking method for forming oxygen containing plasma etchable layer
Patent #: 6007733
Issued on: 12/28/1999
Inventor: Jang, et al.

Method of fabricating dual damascene
Patent #: 6017817
Issued on: 01/25/2000
Inventor: Chung, et al.

Method of making a tungsten nitride barrier layer with improved adhesion and stability using a silicon layer Patent #: 6326297
Issued on: 12/04/2001
Inventor: Vijayendran

Inventors

Assignee

Application

No. 043604 filed on 01/14/2002

US Classes:

257/751, At least one layer forms a diffusion barrier257/758, Multiple metal levels on semiconductor, separated by insulating layer (e.g., multiple level metallization for integrated circuit)257/762, At least one layer containing silver or copper257/763, At least one layer of molybdenum, titanium, or tungsten257/764, Alloy containing molybdenum, titanium, or tungsten257/775Varying width or thickness of conductor

Examiners

Primary: Chaudhuri, Olik
Assistant: Smoot, Stephen W.

Attorney, Agent or Firm

Foreign Patent References

  • 2001/0003063 Hu et al. 06/23/2013
  • 2001/0022398 Grill et al. 09/23/2013
  • 2-148760 JP 06/23/1990

International Class

H01L 023/52

Abstract

A method of forming amorphous silicon spacers followed by the forming of metal nitride over the spacers in a copper damascene structure--single, dual, or multi-structure--is disclosed in order to prevent the formation of fluorides in copper. In a first embodiment, the interconnection between the copper damascene and an underlying copper metal layer is made by forming an opening from the dual damascene structure to the underlying copper layer after the formation of the metal nitride layer over the amorphous silicon spacers formed on the inside walls of the dual damascene structure. In the second embodiment, the interconnection between the dual damascene structure and the underlying copper line is made from the dual damascene structure by etching into the underlying copper layer after the forming of the amorphous silicon spacers and before the forming of the metal nitride layer. In the third embodiment, the ternary metal silicon nitride spacer is formed by etching after having first formed the amorphous silicon layer and the nitride layer, in that order, and then etching the passivation/barrier layer at the bottom of the damascene structure into the underlying copper layer. In all three embodiments, metal nitride reacts with amorphous silicon to form a ternary metal silicon nitride having an excellent property of adhering to copper while at the same time for forming an excellent barrier to diffusion of copper.

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