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US Patent 6322767 - Process for making sodium carbonate decahydrate from sodium carbonate/bicarbonate liquors

US Patent Issued on November 27, 2001
Estimated Patent Expiration Date: Icon_subject May 19, 2020Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.
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Abstract

A process for forming useful sodium salts by uniquely processing dilute brine solutions having sodium bicarbonate concentrations is disclosed. The dilute brine is reduced in sodium bicarbonate content to prevent precipitation of the sodium bicarbonate in subsequent crystallization of sodium carbonate decahydrate. The reduced brine is directed to a crystallizer operated to form pure sodium carbonate decahydrate crystals and a carbonate/bicarbonate containing mother liquor. The mother liquor is then recycled as a portion of said aqueous solvent to be used in the solution mining of the ore deposit.

Other References

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Inventors

Assignee

Application

No. 574765 filed on 05/19/2000

US Classes:

423/421, Alkali metal containing (Li, Na, K, Rb, or Cs)423/206.2, Alkali carbonate from trona423/422Hydrogen containing (bicarbonate)

Field of Search

423/421, Alkali metal containing (Li, Na, K, Rb, or Cs)423/422, Hydrogen containing (bicarbonate)423/206.2, Alkali carbonate from trona299/4, Input and output wells299/5Dissolving or chemical reaction

Examiners

Primary: Bos, Steven

Attorney, Agent or Firm

US Patent References

1396841, 1853275, 1911794, 2049249, 2133455, 2193817, 2388009, 2625384, 2639217, 2770524, 2780520, 2957822, 2962348, 2970037, 2989369, 3028215, 3037849, 3050290, 3072466, 3084026, 3097830, 3111306, 3113834, 3119655, 3184287, 3212848, 3246962, 3264057, 3309171, 3328130, 3368866, 3425795, 3451767, 3455647, 3459497, 3498744, 3525434, 3528766, 3655331, 3656892, 3667902, 3695831, 3717698, 3725014, 3779602, 3792902, 3819805, 3836628, 3838189, 3869538, 3870780, 3904733, 3927175, 3933977, Process for producing sodium carbonate
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Inventor: Ilardi ,   et al.
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Issued on: 04/27/1976
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3956457, Preparation of sodium carbonate monohydrate
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4019872, Producing sodium carbonate monohydrate from carbonate solution including addition of aluminum ions
Issued on: 04/26/1977
Inventor: Walden
4021525, Trona calcination
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Inventor: Poncha
4021526, Soluble silicate reduction in calcined trona liquors
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4021527, Production of sodium carbonate
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Inventor: Baadsgaard
4022867, Soluble silicate reduction in sodium carbonate crystallizer mother liquors
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4022868, Trona calcination
Issued on: 05/10/1977
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4032616, Process for the production of sodium bicarbonate from diaphram cell liquors
Issued on: 06/28/1977
Inventor: Artur ,   et al.
4039617, Recovery of soda values and heat from sodium carbonate crystallizer purge liquors
Issued on: 08/02/1977
Inventor: Kuo
4039618, Treatment of sodium carbonate crystallizer mother liquors
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4083939, Use of tributoxyethylphosphate to control foam in the production of soda ash from trona
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4104033, Foam prevention in sodium carbonate crystallization
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4148684, Methods for recovery and recycling of chemicals from sodium sulfite and sodium bisulfite pulping operations
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4151261, Method of preparing sodium liquors low in calcium
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4158043, Process for producing soda ash from natural alkali metal carbonate-containing ores
Issued on: 06/12/1979
Inventor: Gloster
4160812, Multi-stage crystallization of sodium carbonate
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4169812, Regeneration of scale-coated activated carbon with acid wash
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4183901, Process for crystallization of anhydrous sodium carbonate
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4202667, Process for the separation of insoluble materials in the production of soda ash
Issued on: 05/13/1980
Inventor: Conroy ,   et al.
4232902, Solution mining water soluble salts at high temperatures
Issued on: 11/11/1980
Inventor: Cuevas
4252781, Preparation of sodium carbonate anhydride
Issued on: 02/24/1981
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4258954, Process for the solution mining of a mineral
Issued on: 03/31/1981
Inventor: Stover
4260594, Method for the manufacture of crystals of sodium carbonate monohydrate
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4283372, Recovery of alkali values from sodium bicarbonate-containing ore with ammonia
Issued on: 08/11/1981
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4285548, Underground in situ leaching of ore
Issued on: 08/25/1981
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4285915, Recovery of alkali values from trona ore
Issued on: 08/25/1981
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4286967, Double crystallization process to produce low organic, low silica soda ash
Issued on: 09/01/1981
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4288419, Enhanced recovery of sodium carbonate from NaCl-containing sodium carbonate solutions
Issued on: 09/08/1981
Inventor: Copenhafer ,   et al.
4291002, Process for producing sodium carbonate from complex brines
Issued on: 09/22/1981
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4299799, Carbon treatment of monohydrate crystallizer liquor
Issued on: 11/10/1981
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4344650, Recovery of alkali values from trona deposits
Issued on: 08/17/1982
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4374102, Polymers for controlling soda ash crystal formation
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4401635, Recovery of alkali values from salt-containing trona deposits
Issued on: 08/30/1983
Inventor: Frint
4472280, Sodium carbonate (soda ash) crystal modification
Issued on: 09/18/1984
Inventor: Keeney
4498706, Solution mining of trona or nahcolite ore with aqueous NaOH and HCl solvents
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4557910, Production of soda ash from nahcolite
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4584077, Process for recovering sodium carbonate from trona and other mixtures of sodium carbonate and sodium bicarbonate
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4636289, Solution mining of sodium minerals with acids generated by electrodialytic water splitting
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4652054, Solution mining of trona or nahcolite ore with electrodialytically-produced aqueous sodium hydroxide
Issued on: 03/24/1987
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4738836, Preparation of high bulk density anhydrous sodium carbonate crystals
Issued on: 04/19/1988
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4743439, Wet calcination of alkali metal bicarbonates in hydrophobic media
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4781899, Purification of crystallized solids made via continuous crystallization
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4814151, Soda ash manufacture
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Inventor: Benke
4815790, Nahcolite solution mining process
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4869882, Recovery of sodium carbonate values from contaminated dilute soda ash streams
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Inventor: Dome ,   et al.
5043149, Soda ash production
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5192164, Soda ash production
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Inventor: Frint, et al.
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Inventor: Breton, et al.
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Inventor: Bourgeois
5362688, Preparation of granulated alkaline earth metal carbonate
Issued on: 11/08/1994
Inventor: Porta, et al.
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Issued on: 03/07/1995
Inventor: Bourgeois
5396863, Installation and process for the crystallization of an inorganic substance and process and installation for the crystallization of sodium carbonate monohydrate
Issued on: 03/14/1995
Inventor: Ninane, et al.
5588713, Process for making sodium bicarbonate from Nahcolite-rich solutions
Issued on: 12/31/1996
Inventor: Stevenson
5609838, Equilibrium production of sodium carbonate from sodium bicarbonate
Issued on: 03/11/1997
Inventor: Neuman, et al.
5618504, Method for recovery of alkali values from trona using sequential crystallization
Issued on: 04/08/1997
Inventor: Delling, et al.
5624647, Method for recovery of alkali values from trona using two-stage leaching
Issued on: 04/29/1997
Inventor: Zolotoochin, et al.
5690390, Process for solution mining underground evaporite ore formations such as trona
Issued on: 11/25/1997
Inventor: Bithell
5955043Production of sodium carbonate from solution mine brine
Issued on: 09/21/1999
Inventor: Neuman, et al.

Foreign Patent References

  • 15822 GB. 07/19/1892
  • 883202 GB. 11/19/1961
  • 1 495 530 GB. 12/19/1977
  • 2 098 973 A GB. 12/19/1982

International Class

C01D 007/12

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