U.S. patents available from 1976 to present.
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Composite bicycle frame and methods for its construction

Patent 6270104 Issued on August 7, 2001. Estimated Expiration Date: Icon_subject August 7, 2018. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

2080698

Method and means for assembling the parts of cycle frames and the like
Patent #: 4479662
Issued on: 10/30/1984
Inventor: Defour ,   et al.

Tubular material based on a fabric-reinforced resin, and a bicycle or similar vehicle frame constructed with such a material
Patent #: 4657795
Issued on: 04/14/1987
Inventor: Foret

Integral seamless composite bicycle frame
Patent #: 4900048
Issued on: 02/13/1990
Inventor: Derujinsky

Bicycle frame
Patent #: 4900049
Issued on: 02/13/1990
Inventor: Tseng

Method of making composite bicycle frames
Patent #: 4986949
Issued on: 01/22/1991
Inventor: Trimble

Process for connecting and assembling tubular elements, in particular for constructing a bicycle frame
Patent #: 5018900
Issued on: 05/28/1991
Inventor: Darrin

High strength composite bicycle frame and method for its manufacture
Patent #: 5076601
Issued on: 12/31/1991
Inventor: Duplessis

Composite bicycle frame
Patent #: 5116071
Issued on: 05/26/1992
Inventor: Calfee

Composite bicycle fork
Patent #: 5181732
Issued on: 01/26/1993
Inventor: Bezin, et al.

More ...

Inventors

Assignee

Application

No. 134916 filed on 10/08/1993

US Classes:

280/281.1, Frames and running gear280/288.3Hollow shell frames

Examiners

Primary: Boehler, Anne Marie

Attorney, Agent or Firm

Foreign Patent References

  • 2248807 GB 04/12/1992
  • 3185615 JP 08/12/1988
  • 0158483 JP 06/12/1990

International Classes

B62K 019/16
B62K 019/30

Abstract

The bicycle frame of the invention is formed by selecting and adhesively joining previously formed and precured composite tubes to previously formed and precured composite lug components. The precured lug components are separately shaped from preforms comprising a plurality of resin impregnated fibrous layers formed into a stack in which the fibers of adjacent layers cross one another, with such preforms of each such lug component being in the nature of a set of similarly shaped overlapping halves of the frame lug component to be formed therefrom, with such overlapping halves being brought together in a hollow nature and placed around an inflatable bladder to form an assemblage that is applied between a set of female mold halves of molding tools that are closed for forming the lug component itself, and the resulting assemblage is subjected to a curing heat, with such bladder of each two hundred (200) set of preforms being arranged to first be pressurized to a pressure greater than or equal to two hundred (200) pounds per square inch, for urging the respective preforms against the mold shaping surfaces opposing same, thereby providing a high laminate compaction pressure during cure that produces a uniform, thin walled, strong, tubular, lug component. The said lug components are also each formed with one or more male members or plugs for closely fitting into adjacent open ends of the aforementioned all-composite tubes. Such composite tubes are formed by wrapping a preform, that is similar to the lug component preform, around a mandrel and cured, with the wrap being subject to a compaction pressure therearound during cure, thereby providing a thin walled high strength tube, for forming of the bicycle frame as above indicated.

Other References

  • Bicycling magazine, Mar., 1989, "New Products" column, pp. 46 and 50, "Trek 5000"
  • Bicycling magazine, Mar., 1989, "Bike Tech" column, pp. 204 and 206, "Inside The Kestrel MX-Z"
  • Advanced Composites, Jan./Feb., 1987, pp. 40-42, 44 and 46, "Bicycling With Advanced Composites"
  • TREK.RTM. 1990 Authorized Dealer catalog page 6 showing "investment cast lugs . . . " (photo bottom center page
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