Patent ReferencesControl fault detection for machine recovery and diagnostics prior to malfunction Method and apparatus for detecting the placement of components on absorbent articles Apparatus and method for cutoff register control for diaper machines System and method for detecting flaws in continuous web materials Formation testing with digital image analysis Internal expert system to aid in servicing Print scanner Control unit having an inference function Image forming apparatus with maintenance procedure Memory card features Inventors
AssigneeApplicationNo. 289777 filed on 04/09/1999US Classes:382/141, Manufacturing or product inspection382/111, Textiles or clothing700/110, Defect analysis or recognition700/144, Yarn quality700/302, Specific application of positional responsive control system702/36, Location702/81, Quality evaluation702/123, Including program set up702/189Measured signal processingExaminersPrimary: Noland, TomAttorney, Agent or FirmForeign Patent References
International ClassesG06T 007/00G01N 021/84 G01N 021/90 G06K 009/78 G06F 019/00 AbstractControlling processes comprising detecting and measuring a parameter, for example presence and location of an element of a good, with at least two determinations as representations of the target parameter, transmitting signals to the computer, and processing the signals to compare the parameter to acceptable conditions. The detection can include three or more replications, optionally each for at least two parameters, optionally using at least two different methods to analyze the signals. The invention contemplates detecting and analyzing the target parameters using two or more analytical tools within the respective image to detect a given component of the product, namely two or more measurements of the parameter on a single visual image. Analytical methods can include averaging the signals, determining the number of signals of common signal duration and/or signal characteristics, computing standard deviation, modifying the signal combination to compensate for an inappropriate signal, and/or comparing the signals to a database of signal combinations. The method can automatically compute probable cause of some anomalies in the signals, develop corresponding responses, and transmit responses to process control, and thence to control devices. The methods can automatically recalibrate determinors, or automatically adjust analysis to a basis of one less determinor, and/or automatically implement back-up inspection of goods, optionally saving images for further analysis, or culling units of product. Digitized visual images represent pixels and pixel combinations. The method contemplates analyzing the pixel representations with at least two determinations of the parameter in respective at least two areas of the image, optionally for at least two parameters at respective replication sites, using software interpretation of selected areas of the visual image.Other References
Field of SearchManufacturing or product inspectionInspection of packaged consumer goods Textiles or clothing Quality evaluation Location Position measurement Having judging means (e.g., accept/reject) Sampling Inspection Plan Quality control CALIBRATION OR CORRECTION SYSTEM Including program set up Measured signal processing Performance or efficiency evaluation Averaging Optimization or adaptive control Having model Comparison with model (e.g., model reference) Having adjustment of model (e.g., update) Specific criteria of system performance Constraint or limit (e.g., max/min) Statistical process control (SPC) Specific application of positional responsive control system SPECIFIC APPLICATION, APPARATUS OR PROCESS Performance monitoring Quality control Defect analysis or recognition Particular manufactured product or operation Textile Having monitoring or inspecting (e.g., abnormality detection) Yarn quality | |