Production and use of a premium fuel grade petroleum coke
Patent 6168709 Issued on January 2, 2001. Estimated Expiration Date: August 20, 2018. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.
208/131, Soaking44/530, FUEL PRODUCT OF DEFINED SHAPE OR STRUCTURE44/607, CARBONIZED COMPONENT (E.G., COKE, ETC.)208/132With heating in tubular confined stream
A premium "fuel-grade" petroleum coke is produced by modifying petroleum coking technology. Coking process parameters are controlled to consistently produce petroleum coke within a predetermined range for volatile combustible material (VCM) content. The invention includes a process of producing a coke fuel, the method comprising steps: (a) obtaining a coke precursor material derived from crude oil and having a volatile organic component; and (b) subjecting the coke precursor material to a thermal cracking process for sufficient time and at sufficient temperature and under sufficient pressure so as to produce a coke product having a volatile combustible material (VCM) present in an amount in the range of from about 13% to about 50% by weight. Most preferably, the volatile combustible material in the coke product typically may be in the range of from about 15% to about 30% by weight. The present invention also provides methods for (1) altering the coke crystalline structure, (2) improving the quality of the coke VCM, and (3) reducing the concentration of coke contaminants. Fuels made from the inventive coke product and methods of producing energy through the combustion of such fuels are also included. Finally, novel environmental control techniques are developed to take optimal advantage of the unique characteristics of this upgraded petroleum coke.
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