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Method to form copper damascene interconnects using a reverse barrier metal scheme to eliminate copper diffusion

Patent 6040243 Issued on March 21, 2000. Estimated Expiration Date: Icon_subject September 20, 2019. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

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Dual damascene with a protective mask for via etching
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Inventor: Lin

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Inventors

Assignee

Application

No. 398292 filed on 09/20/1999

US Classes:

438/687, Copper of copper alloy conductor257/E21.579, For "dual damascene" type structures (EPO)257/E21.584, Barrier, adhesion or liner layer (EPO)438/624, Separating insulating layer is laminate or composite of plural insulating materials438/637, With formation of opening (i.e., viahole) in insulative layer438/639, Having viahole with sidewall component438/666, Specified configuration of electrode or contact438/672Plug formation (i.e., in viahole)

Examiners

Primary: Niebling, John F.
Assistant: Gurley, Lynne A.

Attorney, Agent or Firm

International Class

H01L 021/44

Abstract

A method of fabricating damascene vias has been achieved. Diffusion of copper into dielectric layers due to overetch of the passivation layer is eliminated by a barrier layer. The method can be used to form dual damascene interconnects. Copper traces through an isolation layer are provided overlying a semiconductor substrate. A passivation layer is deposited overlying the copper traces and the isolation layer. A dielectric layer is deposited. A cap layer is deposited. The cap layer and the dielectric layer are patterned to expose the top surface of the passivation layer and to form trenches for the damascene vias. A barrier layer is deposited overlying the passivation layer, the dielectric layer, and the cap layer. The barrier layer is etched though to expose the top surfaces of the cap layer and the passivation layer. The barrier layer isolates the sidewalls of the trenches. The passivation layer is etched through to complete damascene vias. The barrier layer prevents copper sputtering onto the dielectric layer during the step of etching through the passivation layer.

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