U.S. patents available from 1976 to present.
U.S. patent applications available from 2005 to present.

Injection molded paired thermoplastic spectacle lenses suited for fully automated dip hardcoating

Patent 6024902 Issued on February 15, 2000. Estimated Expiration Date: Icon_subject January 20, 2018. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

Method of coating articles
Patent #: 3956540
Issued on: 05/11/1976
Inventor: Laliberte ,   et al.

Apparatus for injection molding lenses
Patent #: 4008031
Issued on: 02/15/1977
Inventor: Weber

Apparatus for coating articles
Patent #: 4036168
Issued on: 07/19/1977
Inventor: Laliberte ,   et al.

Method for molding ophthalmic lenses
Patent #: 4364878
Issued on: 12/21/1982
Inventor: Laliberte ,   et al.

Coating process
Patent #: 4438159
Issued on: 03/20/1984
Inventor: Weber

Injection molding equipment and method
Patent #: 4664854
Issued on: 05/12/1987
Inventor: Bakalar

Mold for optical thermoplastic high-pressure molding
Patent #: 4793953
Issued on: 12/27/1988
Inventor: Maus

Method for injection molding articles
Patent #: 4828769
Issued on: 05/09/1989
Inventor: Maus ,   et al.

Fabrication of thermoplastic optical components by injection/compression molding
Patent #: 4836960
Issued on: 06/06/1989
Inventor: Spector ,   et al.

Apparatus for injection molding articles
Patent #: 4900242
Issued on: 02/13/1990
Inventor: Maus, et al.

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Inventors

Assignee

Application

No. 009151 filed on 01/20/1998

US Classes:

264/40.5, Positioning of a mold part to form a cavity or controlling pressure of a mold part on molding material264/2.2, Changing mold size or shape during molding or with shrinkage compensation264/2.3With mold adherence or release

Examiners

Primary: Dang, Hung Xuan

Foreign Patent References

  • 2159441 GB 12/13/1985

International Class

B29D 011/00

Abstract

Plastic injection-compression multi-cavity molding of flash-free improved-cleanliness thermoplastic spectacle lenses (16) are suitable to be robotically dip hardcoated. Special spring-loaded (25, 26) molds having variable-volume mold cavities are used in an injection-compression molding process to form, without parting line flash, pairs of a wide range of differing optical power of polycarbonate Rx spectacle lenses (16). These pairs have special molded-on design features which are specially suited for full automation, starting with a novel way for ejection out of the mold into a takeout robot which is integrated via full automation with subsequent dip hardcoating. A molded-on tab with each pair of lenses is specially suited for manipulation by SCARA type robot. This combination produces micro-clean hardcoated paired molded lens made entirely within a single continuous cleanroom air enclosure surrounding the lenses, without any human operators therein, nor requiring any cutting or trimming of the molded paired lens or runner system before hardcoating, nor use of Freon (tm) CFC nor aqueous cleaning protocols before dipcoating.

Other References

  • "Processing Guide: Injection Compression Molding" by Doug Smock in Plastics World Magazine, Sep. 1995, pp. 31-3
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