U.S. patents available from 1976 to present.
U.S. patent applications available from 2005 to present.

Three dimensional model and mold making method using thick-slice subtractive fabrication

Patent 6021358 Issued on February 1, 2000. Estimated Expiration Date: Icon_subject September 18, 2016. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

2242631

2903390

3301725

Method of generating and constructing three-dimensional bodies
Patent #: 3932923
Issued on: 01/20/1976
Inventor: DiMatteo

Three-dimensional model-making system
Patent #: 4393450
Issued on: 07/12/1983
Inventor: Jerard

Apparatus for production of three-dimensional objects by stereolithography
Patent #: 4575330
Issued on: 03/11/1986
Inventor: Hull

Computer automated manufacturing process and system
Patent #: 4665492
Issued on: 05/12/1987
Inventor: Masters

Apparatus and method for forming an integral object from laminations
Patent #: 4752352
Issued on: 06/21/1988
Inventor: Feygin

Method and apparatus for constructing a three-dimensional surface of predetermined shape and color
Patent #: 5015312
Issued on: 05/14/1991
Inventor: Kinzie

Method and apparatus for making three-dimensional objects
Patent #: 5071503
Issued on: 12/10/1991
Inventor: Berman

More ...

Inventor

Application

No. 716557 filed on 09/18/1996

US Classes:

700/98, 3-D product design (e.g., solid modeling)700/95, Product assembly or manufacturing700/96, Integrated system (Computer Integrated Manufacturing (CIM)700/118, Three-dimensional product forming700/1633-D sculpturing using nontracing prototype sensor

Examiners

Primary: Gordon, Paul P.
Assistant: Patel, Ramesh

International Classes

G06F 019/00
G06G 007/66

Abstract

A method of rapid prototyping which can utilize existing subtractive fabrication devices for the purpose of forming complex three-dimensional objects from a computer model. The method extends the capability of existing milling machines and other subtractive devices thereby allowing them to create objects of greater complexity than would normally be possible. Complex objects are subdivided by a computer control program into optimal machinable layers having a uniform outer geometry which permits simplified alignment and fixturing and wherein portions of the object are temporarily suspended by integrally machined support membranes. A minimum number of layers are required and these layers will have substantial thickness as compared with those of conventional additive fabricators. Surfaces of the models will be smooth and require little or no hand finishing. Methods for creating various types of molds from the models are described and a visualization and verification aid is provided for the operator, together with various diagnostic information.

Other References

  • Paul Dvorak; Machine Design; Other Routes to Rapid Prototypes: Jun. 25, 1992; 5pgs
  • Marshall Burns; Prentice Hall; Automated Fabrication; 1993; 369pgs
  • Paul Dvorak; Machine Design; Rapid Prototypes for Production Parts; Oct. 1, 1993, 5pgs
  • Joanne Wolfe; Plastics Design Forum; Rapid Product Realization; May 1, 1994; 9pgs
  • N.A.; Manufacturing Engineering; Rapid Prototyping, Rapid Progress, Jul. 1, 1994, 1pg
  • Diana Phillips Mahoney; Computer Graphics World; Rapid Prototyping in Medicine; Feb. 1, 1995; 5pgs
  • Robert Brown et. al.; RPA; Need for Expanding the Development and Refinement of Rapid Prototyping Technologies; First Quarter 1995, 3pgs
  • William Leichter; Rapid Prototyping and Manufacturing 1995; Rapid Prototyping with Laser Cutting; May 3, 1995; 12 pgs
  • David Tait; SME Rapid Prototyping Conference Proceedings; Big Parts, Big Savings An Economic View; May 1995
  • Paul Dvorak; Suppliment to Computer-Aided Engineering; Tools For Speed; Jul. 1995, 4pgs
  • Gary Winek, et. al.; Journal of Engineering Technology; Rapid Prototyping; The State of the Technology; Fall 1995, 7pgs
  • Gerry Kobe; Automotive industries; 100-Day Engine; Mar. 1995, 3pgs
  • Rob Hassold; Modern Machine Shop; CNC Machining as a Rapid Prototyping Technique; Oct. 10, 1995, 3pg
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