Patent ReferencesMold method and apparatus for multi-color plastic shells Resinous foam formulation for self-skinning cover material Method of manufacturing an interior trim panel using polyurethane powder Process for manufacturing foam molded product Patent #: 5620636 InventorsAssigneeApplicationNo. 883582 filed on 06/26/1997US Classes:264/45.5, Autogenously formed surface layer or base supplies surface (e.g., skin forming, etc.)264/46.4, Shaping material and uniting to a preform or solidified layer264/245, Multicolored surface264/302Slush casting typeExaminersPrimary: Kuhns, Allan R.Attorney, Agent or FirmForeign Patent References
International ClassB29C 044/06AbstractA method of molding a plastic shell having an outer pliable skin layer and a foam backing layer comprises casting a first skin layer portion from wear resistant material in a first casting sequence for those areas of the panel susceptible to high wear and in a second casting sequence casting self-skinning foamable material against the remaining portion of the mold surface and over the first-cast skin layer portion to develop, simultaneously, the remaining outer skin layer portion of the shell and a foam backing layer which extends across the entire skin layer. | |