U.S. patents available from 1976 to present.
U.S. patent applications available from 2005 to present.

Molding method for making plastic foam-backed shells

Patent 5922256 Issued on July 13, 1999. Estimated Expiration Date: Icon_subject June 26, 2017. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

Mold method and apparatus for multi-color plastic shells
Patent #: 4562025
Issued on: 12/31/1985
Inventor: Gray

Resinous foam formulation for self-skinning cover material
Patent #: 5238622
Issued on: 08/24/1993
Inventor: Grimmer

Method of manufacturing an interior trim panel using polyurethane powder
Patent #: 5580501
Issued on: 12/03/1996
Inventor: Gallagher, et al.

Process for manufacturing foam molded product Patent #: 5620636
Issued on: 04/15/1997
Inventor: Kawai, et al.

Inventors

Assignee

Application

No. 883582 filed on 06/26/1997

US Classes:

264/45.5, Autogenously formed surface layer or base supplies surface (e.g., skin forming, etc.)264/46.4, Shaping material and uniting to a preform or solidified layer264/245, Multicolored surface264/302Slush casting type

Examiners

Primary: Kuhns, Allan R.

Attorney, Agent or Firm

Foreign Patent References

  • 53-16081 JP 02/25/1978
  • 53-125464 JP 11/25/1978
  • 54-34792 JP 10/25/1979

International Class

B29C 044/06

Abstract

A method of molding a plastic shell having an outer pliable skin layer and a foam backing layer comprises casting a first skin layer portion from wear resistant material in a first casting sequence for those areas of the panel susceptible to high wear and in a second casting sequence casting self-skinning foamable material against the remaining portion of the mold surface and over the first-cast skin layer portion to develop, simultaneously, the remaining outer skin layer portion of the shell and a foam backing layer which extends across the entire skin layer.

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