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US Patent 5861441 - Combusting a hydrocarbon gas to produce a reformed gas

US Patent Issued on January 19, 1999
Estimated Patent Expiration Date: Icon_subject February 14, 2017Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.
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Abstract

A system and process are provided for converting a hydrocarbon gas to a reformed gas containing hydrogen and carbon monoxide. In accordance with a first embodiment, the system includes a primary combustor, compressor and power turbine. The process is practiced by compressing a feed air in the primary compressor to produce a primary air. The primary air is fed with a primary hydrocarbon gas to the primary combustor, producing a reformed gas that drives the primary power turbine. The primary power turbine is linked to the primary compressor, compressing the feed air in an energy self-sufficient manner. In a second embodiment, the system of the first embodiment further includes a secondary combustor, compressor and power turbine. The process is practiced in the same manner as the first embodiment, producing the reformed gas and driving the primary power turbine and compressor. A portion of the primary air is also fed with a secondary hydrocarbon gas to the secondary combustor, producing an off-gas that drives the secondary power turbine and compressor to compress a gas in an energy self-sufficient manner. In a third embodiment, the system is substantially the same as the second embodiment, but reconfigures the compressors and power turbines and further includes an auxiliary secondary power turbine. The process is practiced in the same manner as the first embodiment, producing the reformed gas and driving the primary power turbine and compressor. The off-gas is produced in the same manner as the second embodiment to drive the secondary power turbine, but the secondary power turbine drives an auxiliary primary compressor, compressing the feed air ahead of the primary compressor in an energy self-sufficient manner. The off-gas further drives the auxiliary secondary power turbine to provide additional power for alternate power users.

Other References

  • "The Syntroleum Process" promotional flier, Aug. ,1994
  • Hedden, K., et al., "A New Concept for the Production of Liquid Hydrocarbons from Natural Gas in Remote Areas", Oil Gas--European Magazine, Mar. 1994, pp. 42-4

Inventor

Assignee

Application

No. 800642 filed on 02/14/1997

US Classes:

518/703, Gaseous oxygen utilized in the preliminary reaction60/39.12, With combustible gas generator60/39.53, With addition of steam and/or water60/780, Having fuel conversion (e.g., reforming, etc.)252/373, Carbon-oxide and hydrogen containing518/704Water utilized in the preliminary reaction

Field of Search

518/703, Gaseous oxygen utilized in the preliminary reaction518/704, Water utilized in the preliminary reaction252/373, Carbon-oxide and hydrogen containing60/39.12, With combustible gas generator60/39.53With addition of steam and/or water

Examiners

Primary: Geist, Gary
Assistant: Padmanabhan, Sreeni

Attorney, Agent or Firm

US Patent References

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Inventor: Rudolph ,   et al.
3986349, Method of power generation via coal gasification and liquid hydrocarbon synthesis
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Inventor: Egan
4074981, Partial oxidation process
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Inventor: Slater
4075831, Process for production of purified and humidified fuel gas
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Inventor: McGann
4092825, Process for base-load and peak-load power generation
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Inventor: Egan
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4132065, Production of H2 and co-containing gas stream and power
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Inventor: McGann
4158680, Production of purified and humidified fuel gas
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Inventor: McGann
4309359, Energy process in methanol synthesis
Issued on: 01/05/1982
Inventor: Pinto
4338292, Production of hydrogen-rich gas
Issued on: 07/06/1982
Inventor: Duranleau
4434613, Closed cycle gas turbine for gaseous production
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Inventor: Stahl
4618451, Synthesis gas
Issued on: 10/21/1986
Inventor: Gent
4678723, High pressure low heat rate phosphoric acid fuel cell stack
Issued on: 07/07/1987
Inventor: Wertheim
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Issued on: 03/22/1988
Inventor: Gould
4833170, Process and apparatus for the production of heavier hydrocarbons from gaseous light hydrocarbons
Issued on: 05/23/1989
Inventor: Agee
4946477, IGCC process with combined methanol synthesis/water gas shift for methanol and electrical power production
Issued on: 08/07/1990
Inventor: Perka, et al.
4973453, Apparatus for the production of heavier hydrocarbons from gaseous light hydrocarbons
Issued on: 11/27/1990
Inventor: Agee
5026934, Method for converting light hydrocarbons to olefins, gasoline and methanol
Issued on: 06/25/1991
Inventor: Bains, et al.
5177114, Process for recovering natural gas in the form of a normally liquid carbon containing compound
Issued on: 01/05/1993
Inventor: Van Dijk, et al.
5245110, Process for producing and utilizing an oxygen enriched gas
Issued on: 09/14/1993
Inventor: Van Dijk, et al.
5295356, Process and apparatus for the production of carbon monoxide and hydrogen
Issued on: 03/22/1994
Inventor: Billy
5472986Methanol production process using a high nitrogen content synthesis gas with a hydrogen recycle
Issued on: 12/05/1995
Inventor: van Dijk

Foreign Patent References

  • 0 497 425 A1 EP. 08/20/1992
  • 4-364142 JP. 12/20/1992

International Class

C07C 027/06

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