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Composite bicycle frame and method of manufacturing

Patent 5803476 Issued on September 8, 1998. Estimated Expiration Date: Icon_subject August 25, 2015. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

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Inventors

Assignee

Application

No. 519568 filed on 08/25/1995

US Classes:

280/281.1, Frames and running gear264/258, Joining a plurality of superposed fibrous or textile layers264/314Utilizing fluid-expansible mold

Examiners

Primary: Hurley, Kevin

Attorney, Agent or Firm

Foreign Patent References

  • 3033294 DE 04/13/1981
  • 428442 IT 12/13/2012
  • 220760 GB. 08/13/2012

International Class

B62D 003/04

Abstract

A bicycle frame has a seat tube fitting to which a seat is attachable, a head tube fitting to which forks are attachable, and a bottom bracket fitting to which a crank shaft is attachable. A single frame tube of fiber reinforced polymer composite interconnects the seat tube fitting, head tube fitting, and bottom bracket fitting in a manner which provides a lightweight, and durable bicycle frame. The single frame tube is formed by disposing the seat tube fitting, head tube fitting, and bottom bracket fitting within a first mold section, then disposing a bladder covered with polymer impregnated fiber within the first mold section such that the bladder passes through openings in the seat tube fitting, head tube fitting, and bottom bracket fitting. The bladder is then inflated while the polymer impregnated fiber is heated so as to form a fiber reinforced polymer composite which conforms to the shape of the cavity formed within the mold, thereby defining the desired bicycle frame.

Other References

  • 1992 Cannondale Spec--Suspension Mountain Bicycles-Article-10 pgs
  • TREK 9000 Series Spec="This Beauty Is A Beast"-Article-8 pgs
  • Fisher RS-1--Article-4 pgs.--Mountain Bike Action/Mar. '92
  • Suspension Mania Strikes Cycling--Mountain Bike Action/Feb. '92 3 pgs
  • Boulder Intrepid Al--2 pgs.--Mountain Bike Action/Mar. '92
  • Team Shockblok--6 pgs.--Mountain Bike Action/Jul. '92
  • Mountain Bike Action, Oct. 1992, pp. 10, 25-26, 28-29, 31, 36-37, 39-41, 44-45, 47, 58, 70, 73, 76, 79, 123, and 130
  • Bicycling, Nov. 1992, pp. 26-27, 58, 63-64, and 105
  • Mountain Biking, Nov. 1992, vol. 6, No. 11. pp. 6-9, 25, 48-49, 65, 71, 73, 108-109, 115, 124, 129, 140, 143, 163, and 169
  • Mountain Biking, Dec. '92, pp. 1-2, 5, 18, 44-49, 77, 127, and 160
  • Mountain Biking, Jan. '93, vol. 7, No. 1, pp. 32-33, 40, 45, 71, 75, 82-83, 115, and 117
  • Welcome to the Next Generation . . . --9 pgs.-Mountain Bike-Jun. '92
  • Schwinn S.A.S.S.-7 pgs.-Mountain Bike Action-May '92
  • Offroad Pro-Flex 550--3 pgs.--Offroad
  • If the Best Motorcycle . . . "Litespeed Suspension", Mountain Bike-Jul. '9 8 pgs
  • Slingshot--Mountain & City Biking, 6 pgs
  • Guide to Suspension and High Performance, vol. 3, 1992, pp. 9, 13-15, 17, 30-31, 36-37, 42-45, 47, 53, 60, 69, 71, 76, 85-87, 92, 96, 98, 100, 108-112, 117 and 11
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