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US Patent 5786294 - Crystalline mesoporous zirconia catalysts having stable tetragonal pore wall structure

US Patent Issued on July 28, 1998
Estimated Patent Expiration Date: Icon_subject May 10, 2016Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.
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Abstract

Methods for the preparation of new sulfated mesoporous zirconia materials/catalysts with crystalline pore walls of predominantly tetragonal crystal structure, characterized by nitrogen physisorption measurement, X-ray diffraction, transmission electron microscopy and catalytic tests using n-butane isomerization to iso-butane and alkylation of 1-naphthol with 4-tert-butylstyrene as probe reactions. Sulfate deposition is preferred for the transformation of a mesoporous precursor with amorphous pore walls into a material with crystalline pore walls maintaining the mesoporous characteristics.

Other References

  • "Surface Properties and Catalytic Performance of Novel Mesostrucured Oxides"; F. Schuth; Ber. Bunsenges. Phys. Chem. 99; pp. 1306-1315; No. 11, 1995
  • "Surface Properties and Catalytic Performance of Novel Mesostructured Oxides," F. Schuth, Ber. Bensenges. Phys. Chem. 99, pp. 1306-1315, No. 11 (1995)
  • "Preparation and Characterization of Mesoporous, High Surface Area Zirconium (IV) Oxides," Knowles et al., J. Chem. Soc. Chem. Commun., 1995, pp. 2083-2084
  • "Ordered Mesoporous Molecular Sieves Synthetized by a Liquid-Crystal Template Mechanism," Kresge et al., Nature, vol. 359, 22 Oct. 1992, pp. 710-712
  • "Surfactant Controlled Preparation of Mesostructured Transition-Metal Oxide Compounds," Ciesla et al., J. Chem. Soc., Chem. Commun., 1994, pp. 1387-1388
  • "Generalized Synthesis of Periodic Surfactant/Inorganic Composite Materials," Huo et al., Nature, vol. 368, 24 Mar. 1994, pp. 317-321
  • "Titanium-Containing Mesoporous Molecular Sieves for Catalytic Oxidation of Aromatic Compounds," Tanev et al., Nature, 368, 24 Mar. 1994, pp. 321-323
  • "A Neutral Templating Route to Mesoporous Sieves," Tanev et al., Science, vol. 267, 10 Feb. 1995, pp. 865-867
  • "Synthesis of an Ultralarge Pore Titanium Silicate Isomorphous to MCM-41 and its Application as a Catalysts for Selective Oxidation of Hydrocarbons," Corma et al., J. Chem. Soc. Chem. Commun., 1994, pp. 147-148
  • "Synthesis of Mesoporous Vanadium Silicate Molecular Sieves," Reddy et al., J. Chem. Soc., Chem Commun., 1994, pp. 1059-1060
  • "Cooperative Formation of Inorganic-Organic Interfaces in the Synthesis of Silicate Mesostructures," Monnier et al., Science, vol. 261, 3 Sep. 1993, pp. 1299-1303
  • "Effect of Surfactant/Silica Molar Ratios on the Formation of Mesoporous Molecular Sieves: Inorganic Mimicry of Surfactant Liquid-Crystal Phases and Mechanistic Implications," Vartuli et al., Chem. Mater, 1994, vol. 6, No. 12, pp. 2317-2326
  • "Molecular or Supramolecular Templating: Defining the Role of Surfactant Chemistry in the Formation of Microporous and Mesoporous Molecular Sieves," Beck et al., Chem. Mater, 1994, vol. 6, No. 10, pp. 1816-182

Inventors

Assignee

Application

No. 644359 filed on 05/10/1996

US Classes:

502/349, Of Group IV (i.e., Ti, Zr, Hf, Ge, Sn or Pb)502/217, Sulfate502/222, And Group VIII metal containing (i.e., iron or platinum group)502/223, Platinum group (i.e., Ru, Rh, Pd, Os, Ir, Pt)502/308And Group IV metal containing (i.e., Ti, Zr, Hf, Ge, Sn or Pb)

Field of Search

502/217, Sulfate502/216, Sulfur or compound containing same502/222, And Group VIII metal containing (i.e., iron or platinum group)502/223, Platinum group (i.e., Ru, Rh, Pd, Os, Ir, Pt)502/308, And Group IV metal containing (i.e., Ti, Zr, Hf, Ge, Sn or Pb)502/313, And Group VIII metal containing (i.e., iron or platinum group)502/325, Of Group VIII (i.e., iron or platinum group)502/326, Of platinum group metal and of iron group (i.e., Ru, Rh, Pd, Os, Ir, or Pt and Fe, Co or Ni)502/327, And Group III metal containing (i.e., Sc, Y, Al, Ga, In or Tl)502/328, And Group II metal containing (i.e., alkaline earth, Be, Mg, Zn, Cd or Hg)502/329, Zinc containing502/330, And Group I metal containing (i.e., alkali, Ag, Au or Cu)502/331, Copper containing502/332, And Group III metal containing (i.e., Sc, Y, Al, Ga, In or Tl)502/333, Of palladium502/334, Of platinum502/335, Of nickel502/336, Of iron502/339Of palladium or platinum

Examiners

Primary: Caldarola, Glenn
Assistant: Dang, Hoang C.

Attorney, Agent or Firm

US Patent References

5304696, Process for olefin isomerization
Issued on: 04/19/1994
Inventor: Khare, et al.
5380691, Catalytic microporous zirconia particulates
Issued on: 01/10/1995
Inventor: Popa
5422327, Group VIII metal containing tungsten oxide silica modified zirconia as acid catalyst
Issued on: 06/06/1995
Inventor: Soled, et al.
5518978Difunctional catalyst useful in wax hydroisomerization and process for preparing it
Issued on: 05/21/1996
Inventor: Flego, et al.

Foreign Patent References

  • 2071604 CA. 06/09/1992
  • 299-430-A EP 07/09/1987
  • 2111-616-A JP 10/09/1988

International Classes

B01J 027/053
B01J 023/00
B01J 027/043
349
351
162
167

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