U.S. patents available from 1976 to present.
U.S. patent applications available from 2005 to present.

High-efficiency metal membrane element, filter, and process for making

Patent 5487771 Issued on January 30, 1996. Estimated Expiration Date: Icon_subject July 27, 2014. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

2300048

2309018

3759709

Process of manufacturing a porous, stainless steel filter element and sealing it in a tubular fitting, and resulting filter
Patent #: 3933652
Issued on: 01/20/1976
Inventor: Weichselbaum ,   et al.

Process for producing porous nickel bodies
Patent #: 4430294
Issued on: 02/07/1984
Inventor: Tracey

Porous ceramic article
Patent #: 4560478
Issued on: 12/24/1985
Inventor: Narumiya

Coated ceramic structure and method of making same
Patent #: 4568595
Issued on: 02/04/1986
Inventor: Morris

Filter disc
Patent #: 4637877
Issued on: 01/20/1987
Inventor: Hartmann ,   et al.

Porous metal parts and method for making the same
Patent #: 4707184
Issued on: 11/17/1987
Inventor: Hashiguchi ,   et al.

Porous metal bodies
Patent #: 4758272
Issued on: 07/19/1988
Inventor: Pierotti ,   et al.

More ...

Inventor

Assignee

Application

No. 281047 filed on 07/27/1994

US Classes:

55/523, Ceramic or sintered55/502, Gasket or sealing means55/503, Media within joinable or separable flow line sections419/2, Making porous product419/24, Filaments or fibers419/39Specific pressure or lack or pressure recited

Examiners

Primary: Spitzer, Robert

Attorney, Agent or Firm

Foreign Patent References

  • 61-118227 JP 06/13/1986
  • 62-287027 JP. 12/13/1987
  • 1-304022 JP 12/13/1989
  • 3-056631 JP. 03/13/1991

International Classes

B01D 046/10
C22C 001/04

Abstract

A high-porosity metallic membrane element comprising a sintered element having at least about 55% porosity, the sintered element comprising a matrix of substantially interconnected pores, each of the pores being defined by a plurality of dendtritic metallic particles. A preferred form is made from pure nickel, preferably filamentous nickel powder. The high-porosity metallic membrane element, comprising the aforementioned sintered element having at least about 55% porosity, can be sealed within a filter housing to produce a highly porous filter device with a filtered fluid flow path through the metal membrane element. Also disclosed is a method of making the high-porosity metallic membrane element which includes depositing by air-laying techniques a substantially uniform low-density bed of a sinterable dendritic material into a mold suitable for applying compressive force thereto, compressing the low-density bed of sinterable dendritic material to form a green form, and sintering the green form. The present filter devices exhibit superior porosity and face velocities, negligible outgassing and limited particle shedding when compared to the devices of the prior art.

Other References

  • Ownby, P. D. et al., "Final Sintering of Cr2 O3 ", J. Am. Ceramic Soc. 55(9): 433-436 (1972)
  • Hagel, W. C. et al., "Initial Sintering of ଱-Cr2 O3 ", J. Am. Ceramic Soc. 49(1): 23-26 (1966)
  • Neve, J. M. et al., "Initial Sintering of Cr2 O3 ", J. Am. Ceramic Soc.--Discussions and Notes 57(6): 274-275 (1974)
  • Katayama, H. G., "The Hydrogen Reduction Kinetics of Chromic Oxide Pellet", J. Japan Inst. Metals 50(11): 993-998 (1986)
  • Rubow, K. L. et al., "Particle Penetration Characteristics of Porous Metal Filter Media For High Purity Gas Filtration", Institute of Environmental Sciences; 1991, pp. 834-840
  • Callister, W. D. et al., "Sintering Chromium Oxide with the Aid of TiO2 ", J. Am. Ceramics Soc. 62(3-4): 208-211 (1979)
  • Huppmann, W. J.; "Cold Isostatic Pressing of Stainless Steel Filter Cartridges", pp. 579-588
  • Tracey, V. A.; "Effect of Sintering Conditions on Structure and Strength of Porous Nickel", Powder Mettalurgy 2:45-48 (1979)
  • Tracey, V. A.; "Usage, Manufacture and Properties of Porous Sintered Nickel", Powder Mettalurgy Int'l. 16(4): 167-170 (1984
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