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Semiconductor wafer processing with across-wafer critical dimension monitoring using optical endpoint detection

Patent 5427878 Issued on June 27, 1995. Estimated Expiration Date: Icon_subject May 16, 2014. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

Process and device for monitoring the plasma etching of thin layer utilizing pressure changes in the plasma
Patent #: 4356055
Issued on: 10/26/1982
Inventor: Montier

Optical emission spectroscopy end point detection in plasma etching
Patent #: 4493745
Issued on: 01/15/1985
Inventor: Chen ,   et al.

Process monitor and method thereof
Patent #: 4611919
Issued on: 09/16/1986
Inventor: Brooks, Jr. ,   et al.

Resist development method
Patent #: 4647172
Issued on: 03/03/1987
Inventor: Batchelder ,   et al.

Process for determining photoresist develop time by optical transmission
Patent #: 4851311
Issued on: 07/25/1989
Inventor: Millis ,   et al.

Method and apparatus for endpoint detection in a semiconductor wafer etching system
Patent #: 4953982
Issued on: 09/04/1990
Inventor: Ebbing, et al.

Endpoint detection system and method for plasma etching
Patent #: 4954212
Issued on: 09/04/1990
Inventor: Gabriel, et al.

Method of detecting an end point of surface treatment Patent #: 4998021
Issued on: 03/05/1991
Inventor: Mimasaka

Inventor

Assignee

Application

No. 243558 filed on 05/16/1994

US Classes:

430/30, INCLUDING CONTROL FEATURE RESPONSIVE TO A TEST OR MEASUREMENT356/436, Of fluent material356/442, With light detector356/443, Of photographic film356/632, Of light permeable material430/311Making electrical device

Examiners

Primary: McCamish, Marion E.
Assistant: Duda, Kathleen

Attorney, Agent or Firm

Foreign Patent References

  • 0352004A2 EP. 01/13/1990

International Class

G03F 007/26

Abstract

A method for across-wafer critical dimension uniformity performance monitoring in the manufacture of semiconductor devices employs a number of optical endpoint detectors at sites at the wafer face which are spaced across the wafer face. Each optical endpoint detector is able to directly measure the end point of the process step at its site. One of these optical endpoint detectors is used to control the process, and when the endpoint has been reached for this site the process completion time is predicted and this completion time is used to control the processing equipment. For example, if the process step being monitored is the development of photoresist, then the developing operation is ended based upon this calculated completion time derived from the detected endpoint for the control site. The other sites are used to monitor across-wafer performance. The output of each of these other optical detectors is used to determine the endpoint for each monitor site, and these endpoints are compared with the control endpoint to determine across-wafer critical dimension performance and conformance to specification. The wafers can thus be flagged if out-of-limit, and need not be processed through subsequent steps.

Other References

  • Grindle: "Photoresist Characterization Using Interferometry During Development", Proc. 4th Annual Test & Meas. World Expo, San Jose, Calif., May 1985
  • Thomson, "In-situ Develop End Point Control to Eliminate CD Variance", SPIE Proc. of Integrated Circuit Metrology, Inspection & Proc. Control, San Jose, Calif., Mar. 1990
  • Uhler, "Automatic Linewidth Control System", SPIE Proc. of Integrated Circuit Metrology, Inspection and Process Control, San Jose, Calif., 1987
  • Sautter et al, "Development Process Control and Optimization Utilizing an End Point Monitor", KTI Interface '88 Proceedings, pp. 99-11
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