U.S. patents available from 1976 to present.
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Process for RF sputtering of cadmium telluride photovoltaic cell

Patent 5393675 Issued on February 28, 1995. Estimated Expiration Date: Icon_subject May 10, 2013. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

Photovoltaic cells
Patent #: 4086101
Issued on: 04/25/1978
Inventor: Jordan, et al.

Cadmium sulfide film
Patent #: 4095006
Issued on: 06/13/1978
Inventor: Jordan, et al.

Method of making a photovoltaic cell
Patent #: 4261802
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Photovoltaic cell
Patent #: 4265933
Issued on: 05/05/1981
Inventor: Jordan ,   et al.

R.F. Sputtering apparatus including multi-network power supply
Patent #: 4284490
Issued on: 08/18/1981
Inventor: Weber

Process for thin film deposition of cadmium sulfide
Patent #: 4331707
Issued on: 05/25/1982
Inventor: Muruska ,   et al.

Thin film heterojunction photovoltaic cells and methods of making the same
Patent #: 4388483
Issued on: 06/14/1983
Inventor: Basol ,   et al.

Reactive deposition method and apparatus
Patent #: 4392931
Issued on: 07/12/1983
Inventor: Maniv ,   et al.

Radiant energy converter having sputtered CdSiAs2 absorber
Patent #: 4398055
Issued on: 08/09/1983
Inventor: Ijaz ,   et al.

Photo-voltaic power generating means and methods
Patent #: 4400244
Issued on: 08/23/1983
Inventor: Kroger ,   et al.

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Inventor

Assignee

Application

No. 059559 filed on 05/10/1993

US Classes:

438/95, Chalcogen (i.e., oxygen (O), sulfur (S), selenium (Se), tellurium (Te)) containing136/260, Cadmium containing136/264, Selenium or tellurium containing136/265, Copper, lead, or zinc containing204/192.25, Semiconductor204/192.26, Optical or photoactive438/94Heterojunction

Examiners

Primary: Weisstuch, Aaron

Attorney, Agent or Firm

International Classes

H01L 031/18
H01L 031/072
H01L 031/075
C23C 014/35

Abstract

A thin film photovoltaic cell having a semiconductor layer of cadmium sulfide and a semiconductor layer of cadmium telluride is manufactured in a process in which the cadmium sulfide and the cadmium telluride are deposited onto a conductive layer of a substrate by RF sputtering. A layer of cadmium sulfide is deposited on the conducting layer of the substrate by RF magnetron sputtering. After the cadmium sulfide is deposited, a layer of cadmium telluride is deposited by RF magnetron sputtering. The RF sputtering deposition of the two semiconductor layers increases the efficiency of the cell and is conducive to a large scale manufacturing process. The photovoltaic cell may include only two semiconductor layers forming a p-n junction. A third semiconductor layer, typically zinc telluride, may be added to the cell to form a p-i-n junction. The efficiency of the cell is further increased by treatment with cadmium chloride and annealing in dry air. The cadmium chloride is deposited using laser-driven physical vapor deposition. The cell is then annealed at approximately 400 degrees Celsius in air prior to deposition of the second contact. The second contact is deposited using vacuum evaporation of copper and gold.

Other References

  • W. Muller et al, Thin Solid Films, vol. 59, pp. 327-336 (1979)
  • G. S. Sanyal et al, Solar Energy Materials, vol. 20, pp. 395-404 Jun. 1990
  • B. E. McCandless et al, Solar Cells, vol. 31, pp. 527-535, Dec. 1991
  • Y. Tyan et al, Conference Record, 16th IEEE Photovoltaic Specialists Conf. (1982), pp. 794-80
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