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AbstractA method of converting industrial, domestic or other sludge, into a pelletized or granular fertilizer, as well as a sludge converter for practicing the method. The sludge is dewatered to form sludge cake solids which are dried in a dryer, and then sorted with a sorter into a sorted product comprising oversized, undersized, and standard sized product. A portion of the sorted product is recycled for mixing and sizing in a mixer with the dewatered sludge cake solids. To control dust and odors, cyclones and a condenser remove a substantial portion of the gaseous particulate matter and condensable gases from the converter, and any remaining noncondensates are burned in the heat source flame. A waste oil burning heat source supplies heat energy to the dryer. The heat source exhaust gas by-products are filtered in a bag house using a conditioner additive, such as lime or sodium bicarbonate, which may be reclaimed and supplied to the standard sized product to serve as a pelletizing binder, to enhance the fertilizer nutrient value, or to enhance the fertilizer shelf life.Other References
| InventorsAssigneeApplicationNo. 601906 filed on 10/23/1990US Classes:71/12, From sewage or night soil71/63, Carbonates, oxides, sulfates, halides, etc.71/64.01, Forms or conditioning165/92, Hollow strirrer or scraper210/702, Making an insoluble substance or accreting suspended constituents210/710, Treating the insoluble substance210/769, Destroying cake or solid component210/770Including drying (e.g., by squeezing or heating, etc.)Field of Search210/702, Making an insoluble substance or accreting suspended constituents210/710, Treating the insoluble substance210/768, Including treating separated solids210/769, Destroying cake or solid component210/770, Including drying (e.g., by squeezing or heating, etc.)210/771, By gas contact71/12, From sewage or night soil71/13, With other organic material71/21, Guano, stable manure, etc.71/63, Carbonates, oxides, sulfates, halides, etc.71/64.01Forms or conditioningExaminersPrimary: Lander, Ferris H.Attorney, Agent or FirmUS Patent ReferencesRe31185, 548561, 659503, 1915240, 2977214, 3025151, 3342731, 3676074, 3695432, 3800865, 3909410, 3960725, Method for sludge treatmentIssued on: 06/01/1976 Inventor: Bjermo , et al.3963471, Apparatus and process for producing an organic product from sewage sludge Issued on: 06/15/1976 Inventor: Hampton4097378, Multiple effect evaporation of water from water containing combustible sludges Issued on: 06/27/1978 Inventor: St. Clair4321151, Process for wastewater treatment and wastewater sludge conversion into energy Issued on: 03/23/1982 Inventor: McMullen4402834, Method for dewatering sludge-type material Issued on: 09/06/1983 Inventor: Bastgen , et al.4660628, Heat exchanger Issued on: 04/28/1987 Inventor: Solberg , et al.4795568, Oxidative evaporation process and apparatus Issued on: 01/03/1989 Inventor: Chen4872998Apparatus and process for forming uniform, pelletizable sludge product Issued on: 10/10/1989 Inventor: Dausman, et al. Foreign Patent References
International ClassesC05F 007/00C02F 011/00 |