U.S. patents available from 1976 to present.
U.S. patent applications available from 2005 to present.

Method of forming a hybrid composite sandwich structure

Patent 5271879 Issued on December 21, 1993. Estimated Expiration Date: Icon_subject February 19, 2012. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

Composite panel
Patent #: 4073997
Issued on: 02/14/1978
Inventor: Richards ,   et al.

Structural materials and components
Patent #: 4363690
Issued on: 12/14/1982
Inventor: Gagliani ,   et al.

Elastic core composite structure and method of making same Patent #: 4413822
Issued on: 11/08/1983
Inventor: Fernandez ,   et al.

Inventors

Assignee

Application

No. 839121 filed on 02/19/1992

US Classes:

264/46.5, Uniting spaced preforms or solidified layers by introducing foamable material therebetween156/79, Subsequent to assembly of laminae156/309.6, Involving defined plastic flow or melting of entire lamina264/54, Chemical blowing264/257, One component is a fibrous or textile sheet, web, or batt264/258Joining a plurality of superposed fibrous or textile layers

Examiners

Primary: Kuhns, Allan R.

Attorney, Agent or Firm

International Class

B29C 067/22

Abstract

Current processes for the formation of hybrid composite sandwich structures are expensive, often result in weak unsound products, require time and labor intensive secondary operations and are not readily adaptable for custom design work. These and other problems are solved by a relatively simple and inexpensive process producing hybrid composite sandwiched structures which includes placing core materials 24 sandwiched by multiples layers including at least one ceramic layer 46 or metallic layer 38 and having polymeric films 32, 34, 40, 42 positioned between substantially all the layers in a mold cavity 18. When the contents of the mold cavity 18 are heated to consolidate this structure, the polymeric films 32, 34, 40, 42 melt and act as an adhesive between the layers of the structure formed.

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