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AbstractEvaporite mineral solution mining process and apparatus comprising the steps of undercutting a bed or massive deposit by in-air jetting with an aqueous solution followed by solution mining of the mineral above the undercut with monitoring and control to cease the solution mining when the roof rock is adequately exposed to maintain a stable roof and stable pillar support. The resulting cavity exhibits steeply angled, nearly vertical sidewalls, flared upwardly and outwardly only 10° to 15° from the vertical plane normal to the edges of the undercut as compared to 45° typical for morning glory cavities. A first plan vertical production well is drilled with a sump provided substantially adjacent to the floor rock. A second horizontal well is developed up dip to intersect and communicate with the production well. The air jet tool mechanism provides horizontal, slightly upwardly inclined jets (0°-15°) which cut the mineral laterally on both sides of the tool which is gradually withdrawn up dip as the undercut progresses. The tool also includes and EMR ranging system, preferably a radar system, and a MWD unit to transmit data to the surface. This permits undercut width control to develop a substantially rectangular undercut profile. The subsequent controlled solution mining provides a substantially rectangular room throughout the entire horizontal length which provides improved mineral recovery, steeply angled pillar wall profiles controlled roof span and increased dissolution rate. The method and apparatus is applicable to beds having dips from 0°-90° and multiple beds with or without partings.Other References
| InventorApplicationNo. 699973 filed on 05/13/1991US Classes:299/4, Input and output wells175/45, Tool position direction or inclination measuring or indicating within the bore175/67, Boring by fluid erosion299/17Jetting (e.g., hydraulic mining)Field of Search299/4, Input and output wells299/5, Dissolving or chemical reaction299/6, Melted material recovered299/17, Jetting (e.g., hydraulic mining)175/45, Tool position direction or inclination measuring or indicating within the bore175/62, Boring horizontal bores175/67, Boring by fluid erosion175/107Fluid rotary typeExaminersPrimary: Bagnell, DavidAttorney, Agent or FirmUS Patent References1851565, 3155177, 3311411, 3347595, 3747696, 3873156, 3941422, Method of interconnecting wells for solution miningIssued on: 03/02/1976 Inventor: Henderson3962080, Sodium sulfur oxides wastes disposal process Issued on: 06/08/1976 Inventor: Dulin , et al.3984312, Process for insolubilizing potentially water pollutable wastes from sodium or ammonium type sulfur dioxide air pollution control systems Issued on: 10/05/1976 Inventor: Dulin , et al.4401345, Hydraulic borehole mining system Issued on: 08/30/1983 Inventor: Archibald4536035, Hydraulic mining method Issued on: 08/20/1985 Inventor: Huffman , et al.4726710, Co-disposal pollution control method Issued on: 02/23/1988 Inventor: Rosar , et al.4815790, Nahcolite solution mining process Issued on: 03/28/1989 Inventor: Rosar , et al.4946311Co-disposal pollution control method-II Issued on: 08/07/1990 Inventor: Rosar, et al. Foreign Patent References
International ClassesE21B 043/28E21C 025/60 |