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US Patent 5246273 - Method and apparatus for solution mining

US Patent Issued on September 21, 1993
Estimated Patent Expiration Date: Icon_subject May 13, 2011Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.
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Abstract

Evaporite mineral solution mining process and apparatus comprising the steps of undercutting a bed or massive deposit by in-air jetting with an aqueous solution followed by solution mining of the mineral above the undercut with monitoring and control to cease the solution mining when the roof rock is adequately exposed to maintain a stable roof and stable pillar support. The resulting cavity exhibits steeply angled, nearly vertical sidewalls, flared upwardly and outwardly only 10° to 15° from the vertical plane normal to the edges of the undercut as compared to 45° typical for morning glory cavities. A first plan vertical production well is drilled with a sump provided substantially adjacent to the floor rock. A second horizontal well is developed up dip to intersect and communicate with the production well. The air jet tool mechanism provides horizontal, slightly upwardly inclined jets (0°-15°) which cut the mineral laterally on both sides of the tool which is gradually withdrawn up dip as the undercut progresses. The tool also includes and EMR ranging system, preferably a radar system, and a MWD unit to transmit data to the surface. This permits undercut width control to develop a substantially rectangular undercut profile. The subsequent controlled solution mining provides a substantially rectangular room throughout the entire horizontal length which provides improved mineral recovery, steeply angled pillar wall profiles controlled roof span and increased dissolution rate. The method and apparatus is applicable to beds having dips from 0°-90° and multiple beds with or without partings.

Other References

  • "Solution Mining of Halite Through Boreholes" Charles Jacoby SME Mining Engineering Handbook vol. 2, 1973 pp. 21-49 thru 21-5

Inventor

Application

No. 699973 filed on 05/13/1991

US Classes:

299/4, Input and output wells175/45, Tool position direction or inclination measuring or indicating within the bore175/67, Boring by fluid erosion299/17Jetting (e.g., hydraulic mining)

Field of Search

299/4, Input and output wells299/5, Dissolving or chemical reaction299/6, Melted material recovered299/17, Jetting (e.g., hydraulic mining)175/45, Tool position direction or inclination measuring or indicating within the bore175/62, Boring horizontal bores175/67, Boring by fluid erosion175/107Fluid rotary type

Examiners

Primary: Bagnell, David

Attorney, Agent or Firm

US Patent References

1851565, 3155177, 3311411, 3347595, 3747696, 3873156, 3941422, Method of interconnecting wells for solution mining
Issued on: 03/02/1976
Inventor: Henderson
3962080, Sodium sulfur oxides wastes disposal process
Issued on: 06/08/1976
Inventor: Dulin ,   et al.
3984312, Process for insolubilizing potentially water pollutable wastes from sodium or ammonium type sulfur dioxide air pollution control systems
Issued on: 10/05/1976
Inventor: Dulin ,   et al.
4401345, Hydraulic borehole mining system
Issued on: 08/30/1983
Inventor: Archibald
4536035, Hydraulic mining method
Issued on: 08/20/1985
Inventor: Huffman ,   et al.
4726710, Co-disposal pollution control method
Issued on: 02/23/1988
Inventor: Rosar ,   et al.
4815790, Nahcolite solution mining process
Issued on: 03/28/1989
Inventor: Rosar ,   et al.
4946311Co-disposal pollution control method-II
Issued on: 08/07/1990
Inventor: Rosar, et al.

Foreign Patent References

  • 720142 SU 03/10/1980
  • 876968 SU 10/10/1981
  • 1317129 SU 06/10/1987

International Classes

E21B 043/28
E21C 025/60

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