U.S. patents available from 1976 to present.
U.S. patent applications available from 2005 to present.

Method for deposition of hexagonal diamond using hydrogen plasma jet

Patent 5243170 Issued on September 7, 1993. Estimated Expiration Date: Icon_subject February 26, 2011. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

Stainless steel coated with thin film of carbon containing specified amount in a state of diamond and having an adjustable black transparent color tone
Patent #: 4842945
Issued on: 06/27/1989
Inventor: Ito ,   et al.

Making diamond composite coated cutting tools
Patent #: 4919974
Issued on: 04/24/1990
Inventor: McCune, et al.

Method of toughening diamond coated tools
Patent #: 4992082
Issued on: 02/12/1991
Inventor: Drawl, et al.

Radio frequency plasma enhanced chemical vapor deposition process and reactor
Patent #: 5052339
Issued on: 10/01/1991
Inventor: Vakerlis, et al.

CVD diamond for coating twist drills Patent #: 5096736
Issued on: 03/17/1992
Inventor: Anthony, et al.

Inventors

Assignee

Application

No. 660034 filed on 02/26/1991

US Classes:

219/121.59, Methods219/121.47, Spray coating219/121.51, Gas supply system427/122, Carbon coating427/249.8, Diamond coating427/446SPRAY COATING UTILIZING FLAME OR PLASMA HEAT (E.G., FLAME SPRAYING, ETC.)

Examiners

Primary: Paschall, Mark H.

Attorney, Agent or Firm

International Class

B23K 009/00

Foreign Application Priority Data

1990-03-26 JP

Abstract

An improved method is proposed for providing a coating film of diamond on the surface of, for example, a cutting tool as the substrate by the plasma jet deposition method, in which the deposited diamond film has, different from the cubic crystalline structure formed under conventional conditions, a predominantly hexagonal crystalline structure so as to greatly enhance the advantages obtained by the diamond coating of the tool in respect of the hardness and smoothness of the coated surface. The improvement comprises: using hydrogen alone as the plasma-generating gas; controlling the pressure of the plasma atmosphere not to exceed 300 Torr; keeping the substrate surface at a temperature of 800°-1200° C.; and making a temperature gradient of at least 13,000° C./cm within the boundary layer on the substrate surface.

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