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US Patent 5215322 - Dual and single seat composite bicycle frames and fabrication methods therefore

US Patent Issued on June 1, 1993
Estimated Patent Expiration Date: Icon_subject December 10, 2011Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.
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Abstract

A generally hollow bicycle frame of resin impregnated fibrous material having a main tubular beam and cross tubular portions as required by single seat and dual seat bicycle frames. At the rearmost end of the main tubular beam is a cross tubular portion providing an upstanding seat support post and a downstanding pedal support post, and having a rearwardly and downwardly extending V-shaped rear wheel support member affixed to the seat support upwardly of the main tubular beam. For the dual seat frame, an additional cross tubular portion is provided intermediate the ends of the main beam, providing an upstanding front seat support and a downstanding front pedal support post. The frame is constructed of an innermost shell of fibrous material impregnated in synthetic resin and an outer layer of similar material. The junctions of the seat and pedal support post with the main tubular beam portion are strengthened by the main beam innermost shell extending continously, unbrokenly, through the junction. The innermost shells are constructed using male mandrels removed after vacuum bag cure of the shells. Subsequently, the innermost shell components are bonded together and overwrapped and overlaid with the outermost layer, serving thereafter as a mandrel for vacuum bag cure of the outermost layer, bonding it integrally to the innermost shells.

Inventor

Application

No. 804445 filed on 12/10/1991

US Classes:

280/231, Plural occupant propelled74/502.6, Specific cable connector or guide264/512, Producing hollow work or a tubular article280/273, Plural occupant280/274, Frames and running gear280/281.1, Frames and running gear280/288.1Low profile

Field of Search

280/231, Plural occupant propelled280/273, Plural occupant280/274, Frames and running gear280/281.1, Frames and running gear280/288.3, Hollow shell frames264/512, Producing hollow work or a tubular article264/511Including application of vacuum to hold, support, or sustain a preform against which material is molded

Examiners

Primary: Focarino, Margaret A.
Assistant: Hurley, Kevin

Attorney, Agent or Firm

US Patent References

4657795, Tubular material based on a fabric-reinforced resin, and a bicycle or similar vehicle frame constructed with such a material
Issued on: 04/14/1987
Inventor: Foret
4889355, Composite bicycle frames and methods of making same
Issued on: 12/26/1989
Inventor: Trimble
4900048, Integral seamless composite bicycle frame
Issued on: 02/13/1990
Inventor: Derujinsky
4902458, Method of molding composite bicycle frames
Issued on: 02/20/1990
Inventor: Trimble
4923203, Composite bicycle frame with crossed tubular portions
Issued on: 05/08/1990
Inventor: Trimble, et al.
5011172, Lightweight bicycle with improved front and rear wheel fork and method of constructing same
Issued on: 04/30/1991
Inventor: Bellanca, et al.
5013514, Process for the construction of hollow monolithic elements of composite material, particularly carbon fibres
Issued on: 05/07/1991
Inventor: Azzani, et al.
5054802Bicycle frame
Issued on: 10/08/1991
Inventor: Smith

Foreign Patent References

  • 198284 EP 10/18/1986

International Class

B62M 001/00

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