U.S. patents available from 1976 to present.
U.S. patent applications available from 2005 to present.

Method of bonding flexible circuit to cicuitized substrate to provide electrical connection therebetween using different solders

Patent 5203075 Issued on April 20, 1993. Estimated Expiration Date: Icon_subject August 12, 2011. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

3320658

3396894

3458925

3871015

Method and apparatus for soldering electric terminals to double-sided circuit boards
Patent #: 4050621
Issued on: 09/27/1977
Inventor: Bouley

Multilayer flexible printed circuit tape
Patent #: 4064552
Issued on: 12/20/1977
Inventor: Angelucci ,   et al.

Method for making terminal bumps on semiconductor wafers
Patent #: 4205099
Issued on: 05/27/1980
Inventor: Jones ,   et al.

Method of forming solder bump terminals on semiconductor elements
Patent #: 4273859
Issued on: 06/16/1981
Inventor: Mones ,   et al.

Solder delivery system
Patent #: 4354629
Issued on: 10/19/1982
Inventor: Grassauer ,   et al.

Photosensitive coating composition and the use thereof for protective purposes
Patent #: 4544623
Issued on: 10/01/1985
Inventor: Audykowski ,   et al.

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Inventors

Assignee

Application

No. 743970 filed on 08/12/1991

US Classes:

29/830, Assembling bases29/831, Assembling formed circuit to base29/840, By metal fusion228/180.22, Lead-less (or "bumped") device228/215, By confining filler257/E23.065, Flexible insulating substrates (EPO)257/E23.069Spherical bumps on substrate for external connection, e.g., ball grid arrays (BGA) (EPO)

Examiners

Primary: Gorski, Joseph M.
Assistant: Vo, Peter

Attorney, Agent or Firm

International Class

H05K 003/36

Abstract

A method of bonding a flexible circuitized substrate to a circuitized substrate (e.g., printed circuit board) to interconnect selected circuitry of both substrates using solder. Solder paste is applied over conductive pads on the circuitized substrate and organic dewetting material (e.g., epoxy coating) adjacent thereto. The flexible substrate, having conductors located within and/or traversing an aperture in the flexible substrate's dielectric, is positioned above the solder paste and heat is applied (e.g., in an oven). The paste, dewetting from the organic material, "balls up" and substantially surrounds a solder member (ball) attached to a bridging portion of the flexible substrate's conductor, thereby connecting both substrates. A frame member may be used to align the flexible substrate, both during solder member attachment thereto, as well as for aligning the flexible substrate having solder members attached, to the respective solder paste locations on the lower substrate.

Other References

  • IBM Technical Disclosure Bulletin, vol. 20, No. 12, May 1978, "Permalloy Solder Barrier For Devices With Gold Conductor Metallization", by Ahn et al
  • IBM Technical Disclosure Bulletin, vol. 32, No. 10B, Mar. 1990, "Controlled C-4 Solder Joint Elongation For Improved Thermal-Mechanical Stress Relief", by Spali
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