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US Patent 5193272 - Process for repair of drive blades such as turbine blades

US Patent Issued on March 16, 1993
Estimated Patent Expiration Date: Icon_subject December 12, 2011Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.
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Abstract

A process for the repair of single-crystal drive blades, such as turbine blades, in which a sound portion of the blade is inserted into an open bottom of a casting mold in communication with a casting cavity in the mold adopted to the shape of the blade. The molten metal is then cast into the mold to unite with the sound portion and an epitaxial single-crystal solidification of the melt is produced on the sound portion to form the entire blade. A part of the sound portion has an outer surface layer thereof removed to expose a core region which is constituted of substantially pure single crystal material prior to casting. The sound part is secured in a holder which is coupled to the casting mold for only a matter of seconds before the molten metal is cast into the mold.

Inventors

Assignee

Application

No. 806877 filed on 12/12/1991

US Classes:

29/889.1, Repairing or disassembling29/402.07, And by a metallurgical operation, e.g., welding, diffusion bonding, casting29/402.18, By applying fluent material, e.g., coating, casting164/103Preheating

Field of Search

29/889.1, Repairing or disassembling29/402.18, By applying fluent material, e.g., coating, casting29/402.13, Metallurgically attaching preform29/402.04, Including reconditioning of part29/402.07, And by a metallurgical operation, e.g., welding, diffusion bonding, casting29/402.01, Repairing164/100, Including preconditioning preform164/103, Preheating164/105, Of preform in mold164/254, Means applying vacuum or suction directly to molten casting material164/258Including melting chamber receptacle

Examiners

Primary: Cuda, Irene

Attorney, Agent or Firm

US Patent References

4333630, Mold bottom and stool protector construction
Issued on: 06/08/1982
Inventor: Strange
4449714, Turbine engine seal and method for repair thereof
Issued on: 05/22/1984
Inventor: Meier
4589175, Method for restoring a face on the shroud of a rotor blade
Issued on: 05/20/1986
Inventor: Arrigoni
4940566, Alloy and methods of use thereof
Issued on: 07/10/1990
Inventor: Wood, et al.
4982066, Method of rehabilitating propeller hub bodies
Issued on: 01/01/1991
Inventor: Waring
5048183, Method of making and repairing turbine blades
Issued on: 09/17/1991
Inventor: Cang, et al.
5086968, Weld repairable combustor
Issued on: 02/11/1992
Inventor: Fawley, et al.
5092942, Method of repairing or modifying turbine blades
Issued on: 03/03/1992
Inventor: Fraser, et al.
5109606Integrally bladed rotor fabrication or repair
Issued on: 05/05/1992
Inventor: DeMichael, et al.

Foreign Patent References

  • 2091140 GB 07/20/1982

International Class

B23P 015/02

Foreign Application Priority Data

1990-12-13 DE

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