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US Patent 5059371 - Method and apparatus for extrusion molding fiber-and cement-containing W/O type emulsion

US Patent Issued on October 22, 1991
Estimated Patent Expiration Date: Icon_subject October 22, 2008Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.
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Abstract

In the case of extruding a W/O type emulsion having a high viscosity obtained by stirring a mixture of a vinyl monomer solution composed of a vinyl monomer which is water insoluble and in a liquid state at normal temperature, a surface active agent having a hydrophilic-lipophylic balance of 3 to 6, and a polymerization catalyst with water, cement, and synthetic fibers through a die, at least one rectifying plate having a given form is disposed in the die near the outlet thereof to direct the synthetic fibers in the W/O type emulsion to the extruding direction.When the tabular plate obtained by extrusion-molding the W/O type emulsion by the method of this invention is hardened and dried, a light-weight and high-strength plastic concrete suitable for building materials is obtained.

Inventors

Assignee

Application

No. 039007 filed on 04/15/1987

US Classes:

264/108, ORIENTING OR ALIGNING SOLID PARTICLES IN FLUENT MATRIX MATERIAL264/211.24, Curing or polymerization in the extruder (includes incomplete polymerization or curing, or coagulating rubber)264/333, Inorganic hydraulic settable material shaping425/382.4, Including restriction upstream of shaping orifice and downstream of primary pressurizing means425/467Core, pin or insert member

Field of Search

264/108, ORIENTING OR ALIGNING SOLID PARTICLES IN FLUENT MATRIX MATERIAL264/211.11, Nonresinous material only (e.g., ceramic, soap, cellulose, etc.)264/211.24, Curing or polymerization in the extruder (includes incomplete polymerization or curing, or coagulating rubber)264/333, Inorganic hydraulic settable material shaping264/176.1, Shaping by extrusion264/82, REACTIVE GAS OR VAPOR TREATMENT OF WORK264/109, FORMING ARTICLES BY UNITING RANDOMLY ASSOCIATED PARTICLES264/125, Sintering or heat fusing particles264/126, Of organic material264/42, Of inorganic materials425/466, Adjustable shaping orifice or shape imparting insert member (e.g., core, etc.)425/467, Core, pin or insert member425/206, Within or at forming means425/207, Within pressurizing chamber425/382.4Including restriction upstream of shaping orifice and downstream of primary pressurizing means

Examiners

Primary: Thurlow, Jeffery

Attorney, Agent or Firm

US Patent References

3168509, 3267518, 3532781, 3901991, 3972969, Manufacture of cement-resin composite articles
Issued on: 08/03/1976
Inventor: Rio ,   et al.
4002713, Cementing compositions and concretes and mortars derived therefrom
Issued on: 01/11/1977
Inventor: Duncan ,   et al.
4048276, Structural building components and method for production on the basis of laterite
Issued on: 09/13/1977
Inventor: Hansen ,   et al.
4125497, Method for manufacturing heat-cured molded articles from cement
Issued on: 11/14/1978
Inventor: Josten ,   et al.
4202857, Casting of articles from compositions containing calcined gypsum and Portland cement
Issued on: 05/13/1980
Inventor: Lowe
4271112, Process for the manufacture of rotationally-symmetrical components from short-fibered molding material
Issued on: 06/02/1981
Inventor: Rossman ,   et al.
4293517Die with insert and its use
Issued on: 10/06/1981
Inventor: Knox

Foreign Patent References

  • 51-19017 JP 02/18/1976
  • 52-44841 JP 04/18/1977

International Class

B29C 047/12

Foreign Application Priority Data

1986-04-26 JP

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