U.S. patents available from 1976 to present.
U.S. patent applications available from 2005 to present.

Method of forming an electrical via structure

Patent 5034091 Issued on July 23, 1991. Estimated Expiration Date: Icon_subject April 27, 2010. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

Process for controlling the wall inclination of a plasma etched via hole
Patent #: 3986912
Issued on: 10/19/1976
Inventor: Alcorn ,   et al.

Composition and thickness variation in dielectric layers
Patent #: 4426249
Issued on: 01/17/1984
Inventor: Brown ,   et al.

Process for etching tapered vias in silicon dioxide
Patent #: 4461672
Issued on: 07/24/1984
Inventor: Musser

Etching method
Patent #: 4484978
Issued on: 11/27/1984
Inventor: Keyser

Method for forming an electrical contact in an integrated circuit
Patent #: 4631248
Issued on: 12/23/1986
Inventor: Pasch

Double layer photoresist technique for side-wall profile control in plasma etching processes
Patent #: 4645562
Issued on: 02/24/1987
Inventor: Liao ,   et al.

(RIE) Plasma process for making metal-semiconductor ohmic type contacts
Patent #: 4806199
Issued on: 02/21/1989
Inventor: Gualandris

Process of making via holes in a double-layer insulation Patent #: 4816115
Issued on: 03/28/1989
Inventor: Horner ,   et al.

Inventors

Application

No. 515813 filed on 04/27/1990

US Classes:

216/18, Filling or coating of groove or through hole with a conductor to form an electrical interconnection216/48, Mask is exposed to nonimaging radiation216/66, Using ion beam, ultraviolet, or visible light257/E21.578, Tapered via holes (EPO)257/E23.145, Via connections in multilevel interconnection structure (EPO)430/313, With formation of resist image, and etching of substrate or material deposition430/317, Insulative or nonmetallic dielectric etched430/318Metal etched

Examiners

Primary: Powell, William A.

Attorney, Agent or Firm

International Classes

B44C 001/22
B29C 037/00
C23F 001/02
C03C 015/00

Abstract

A via (26) is formed through a dielectric layer (8) separating two conductive layers (16,28) by establishing a laterally erodible mask (18) over the dielectric (8), with a window (24) over the desired via location. The mask (18) and exposed dielectric material (8) are eroded simultaneously, preferably by reactive ion etching, producing a via (26) through the dielectric (8) which expands laterally as vertical erosion proceeds. The erosion conditions, the materials for the mask (18) and dielectric (8), and the initial window (24) taper are selected so that the final via (26) is tapered at an angle of less than about 45° to the lower metal layer (6), and preferably about 30°-45°, to enable a generally uniform width for the upper metallization (28) in the via (26). A non-erodible mask (10) is established over the dielectric layer (8) lateral to the via (26) during fabrication to prevent the propagation of pinhole defects from the erodible mask (18) into the dielectric (8), and is normally removed prior to completing the structure.

Other References

  • A Planar Approach to High Density Copper-Polyimide Interconnect Fabrication, by J. Tony Pan, Steve Poon, Brad Nelson, pp. 90-10
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