U.S. patents available from 1976 to present.
U.S. patent applications available from 2005 to present.

Composite tubular door beam reinforced with a syntactic foam core localized at the mid-span of the tube

Patent 4978562 Issued on December 18, 1990. Estimated Expiration Date: Icon_subject February 5, 2010. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

3868796

Door for vehicle, especially passenger motor vehicle
Patent #: 3964208
Issued on: 06/22/1976
Inventor: Renner ,   et al.

Lateral protection for motor vehicles
Patent #: 4013317
Issued on: 03/22/1977
Inventor: Reidelbach ,   et al.

4090734

Reinforcement means for resisting side impacts against an automobile door
Patent #: 4307911
Issued on: 12/29/1981
Inventor: Pavlik

Reinforcing material
Patent #: 4378395
Issued on: 03/29/1983
Inventor: Asoshina ,   et al.

Thermoset plastic pellets and method and apparatus for making such pellets
Patent #: 4737407
Issued on: 04/12/1988
Inventor: Wycech

Reinforcement insert for a structural member and method of making and using the same
Patent #: 4751249
Issued on: 06/14/1988
Inventor: Wycech

Filled tubular torsion bar and its method of manufacture
Patent #: 4836516
Issued on: 06/06/1989
Inventor: Wycech

Lightweight composite automotive door beam and method of manufacturing same
Patent #: 4861097
Issued on: 08/29/1989
Inventor: Wycech

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Inventor

Assignee

Application

No. 475396 filed on 02/05/1990

US Classes:

428/35.8, Elemental metal containing (e.g., substrate, foil, film, coating, etc.)52/790.1, Internal, diagonal, elongated stiffener264/46.6, Against inner surface of a hollow preform or solidified layer296/146.6, Reinforcement296/187.02, Expanded cellular material296/187.12, Side428/36.5, Foam or porous material containing428/71Foamed or expanded material encased

Examiners

Primary: Van Balen, William J.

Attorney, Agent or Firm

Foreign Patent References

  • 0236291 EP. 09/26/1987
  • 59-34921 JP. 02/26/1984

International Classes

B32B 001/06
B32B 001/08
B60J 005/00
C08J 009/22

Abstract

A lightweight, composite beams for reinforcing a vehicle door is provided. The reinforcing beam comprises a metal tube having a longitudinal cavity which is partially filled with a reinforcing polymeric core which in one aspect includes a thermoset or thermoplastic resin-based material. The core is friction fit or mechanically held within the metal tube at the mid-span of the tube. The composite beam includes end pieces which are adapted to be mounted to a vehicle door panel in a door cavity by spot-welds or the like. The horizontally mounted beam provides substantially increased resistance to side impacts to the vehicle door in the event of a collision.

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