U.S. patents available from 1976 to present.
U.S. patent applications available from 2005 to present.

Multi-level tool break detection using multi-mode sensing

Patent 4918427 Issued on April 17, 1990. Estimated Expiration Date: Icon_subject March 27, 2009. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

Acoustic detection of tool break events in machine tool operations
Patent #: 4636779
Issued on: 01/13/1987
Inventor: Thomas ,   et al.

Acoustic monitoring of cutting conditions to detect tool break events
Patent #: 4636780
Issued on: 01/13/1987
Inventor: Thomas ,   et al.

Cutting tool wear detection apparatus and method Patent #: 4831365
Issued on: 05/16/1989
Inventor: Thomas ,   et al.

Inventors

Application

No. 329044 filed on 03/27/1989

US Classes:

340/680, Machine tool73/104, SURFACE AND CUTTING EDGE TESTING73/660, Rotating machinery or device340/683Vibration

Examiners

Primary: Orsino, Joseph A.
Assistant: Hofsass, Jeffery

Attorney, Agent or Firm

Foreign Patent References

  • 2140951 GB 12/13/1984

International Class

G08B 021/00

Abstract

A system and method for monitoring machine tool operations provides a multi-level tool break alarm and uses information from multiple sensors of different types. Signal processing and pattern recognition logic techniques are applied to a cutting process high frequency vibration signal to detect major tool breaks requiring prompt stoppage of the cut. False alarm resistant detection of minor tool breaks, for which the response may not be an immediate stop of the cutting process, is obtained with information from a low frequency vibration sensor, an axis drive current sensor, or an axis velocity sensor. A minor tool break alarm is generated when signal transients in both a high frequency and low frequency channel signal are in close time coincidence, and a major alarm when the high frequency channel transient is followed by a persisting mean vibration level shift.

Other References

  • S. R. Hayashi et al, "Automatic Tool Touch and Breakage Detection in Turning", Sensors '85, Detroit, SM
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