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Thermoplastic/foam core/fiber-reinforced resin structural composite material, a process for making said material and a boat structure made from said material

Patent 4910067 Issued on March 20, 1990. Estimated Expiration Date: Icon_subject July 21, 2009. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

3493449

Novel laminated panel Patent #: 4753837
Issued on: 06/28/1988
Inventor: Hanusa

Inventor

Application

No. 383809 filed on 07/21/1989

US Classes:

428/139, Keyed156/79, Subsequent to assembly of laminae264/45.3, Incorporating particulate material, fibers, or batts in a random distribution within a foamed body264/46.4, Shaping material and uniting to a preform or solidified layer428/309.9, With internal element bridging layers, nonplanar interface between layers, or intermediate layer of commingled adjacent foam layers428/317.9Void-containing component contains also a solid fiber or solid particle

Examiners

Primary: Van Balen, William J.

Attorney, Agent or Firm

International Class

B32B 003/26

Abstract

A structural composite material is provided. The material comprises a thermoplastic layer, a layer of fibrous material spaced from the thermoplastic layer and a foam core disposed in the space between the layers. A resin impregnates and holds the layer of fibrous material together to form a fiber-reinforced resin structure. The foam core and the fiber-reinforced resin structure are integrally formed from a core material capable of having both a foamed character and a resinous character. A process for manufacturing the composite and a boat structure formed from the material are also provided.

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