Patent References 2797201 2806509 3312632 3607169 3615972 3873475 3914360 3927181 Process for production of carbon products Formation of hollow spherical articles InventorsAssigneeApplicationNo. 07/100090 filed on 09/23/1987US Classes:521/56, Particle which is expandible, process of preparing an expandible particle, or process of expanding a particle to form a cellular product521/141, Cellular vinyl alcohol polymer521/149, From oxygen containing reactant521/58, Expanding utilizing plural expansion steps521/60, Adding expanding agent subsequent to solid polymer formation521/64, Removing a liquid to form a cellular product521/87, Ingredient is aldehyde or ketone521/89, Ingredient contains a sulfur atom521/94Ingredient is a nitrogen containing compoundExaminersPrimary: Foelak, MortonAttorney, Agent or FirmInternational ClassesB01J 13/20 (20060101)B01J 13/06 (20060101) B01J 13/12 (20060101) C08J 3/14 (20060101) C08J 9/00 (20060101) C08J 9/08 (20060101) C08J 3/12 (20060101) Foreign Application Priority Data1986-10-01 CAAbstractA process for forming hollow microspheres containing carbon or a polymer which is a carbon precursor. The process comprises forming a solution in a liquid solvent of a polymer having the following properties (a) a molecular weight of at least 10,000 and a long chain structure; (b) an ability to be coagulated by or precipitated from the solution by a non-solvent for the polymer; (c) an ability to form a continuous stretchable film when coagulated or precipitated from solution; (d) a chemical structure which is infusible or capable of being rendered infusible, and (e) a high carbon yield of at least 30% by weight upon being carbonized in a non-reactive atmosphere. An insoluble particulate blowing agent is incorporated into the solution and the solution is then divided into droplets and the droplets are introduced into a liquid bath containing a suitable non-solvent for the polymer. The non-solvent causes the polymer to precipitate or coagulate rapidly and simultaneously the blowing agent is decomposed to generate a gas within the droplets so that hollow microspheres are formed. The microspheres are then optionally subjected to carbonization in a non-reactive atmosphere at high temperature to convert the polymer to carbon. Uniformly-sized relatively large hollow microspheres can be produced by this process.Other References
Field of SearchParticle which is expandible, process of preparing an expandible particle, or process of expanding a particle to form a cellular productExpanding utilizing plural expansion steps Adding expanding agent subsequent to solid polymer formation Removing a liquid to form a cellular product Cellular vinyl alcohol polymer From oxygen containing reactant | |