U.S. patents available from 1976 to present.
U.S. patent applications available from 2005 to present.

Detection of tool breaks that cause slowly decreasing cutting noise

Patent 4707688 Issued on November 17, 1987. Estimated Expiration Date: Icon_subject March 3, 2006. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

3793627

Acoustic detection of tool wear and fracture
Patent #: 4332161
Issued on: 06/01/1982
Inventor: Kakino

Worn tool detector utilizing normalized vibration signals
Patent #: 4514797
Issued on: 04/30/1985
Inventor: Begin

Vibration monitoring device
Patent #: 4520674
Issued on: 06/04/1985
Inventor: Canada ,   et al.

Acoustic detection of tool break events in machine tool operations
Patent #: 4636779
Issued on: 01/13/1987
Inventor: Thomas ,   et al.

Acoustic monitoring of cutting conditions to detect tool break events
Patent #: 4636780
Issued on: 01/13/1987
Inventor: Thomas ,   et al.

Acoustic tool break detection system and method Patent #: 4642617
Issued on: 02/10/1987
Inventor: Thomas ,   et al.

Inventor

Application

No. 06/835698 filed on 03/03/1986

US Classes:

340/680, Machine tool340/683, Vibration73/104, SURFACE AND CUTTING EDGE TESTING73/660Rotating machinery or device

Examiners

Primary: Rowland, James L.
Assistant: Hofsass, Jeffery

Attorney, Agent or Firm

International Classes

G01H 1/00 (20060101)
G05B 19/4065 (20060101)
G05B 19/406 (20060101)

Abstract

Vibrations at the cutting tool-workpiece interface are sensed and the accelerometer output is preprocessed to yield a cutting noise vibration signal. Digital analysis of the sampled signal is performed to detect a gradual cutting noise signal level decrease tool break signature, either continuously decreasing or decreasing in a series of small abrupt steps. A tool break alarm is generated, without false alarming on metal-to-air tool path transitions, as the mean cutting noise signal level falls below an upper check limit and, after a preset time has elapsed, crosses a lower check limit.

Other References

  • S R. Hayashi et al., "Automatic Tool Touch and Breakage Detection in Turning", Sensors '85, Nov. 5-7, 1985, Detroit
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