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US Patent 4707688 - Detection of tool breaks that cause slowly decreasing cutting noise

US Patent Issued on November 17, 1987
Estimated Patent Expiration Date: Icon_subject March 3, 2006Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.
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Abstract

Vibrations at the cutting tool-workpiece interface are sensed and the accelerometer output is preprocessed to yield a cutting noise vibration signal. Digital analysis of the sampled signal is performed to detect a gradual cutting noise signal level decrease tool break signature, either continuously decreasing or decreasing in a series of small abrupt steps. A tool break alarm is generated, without false alarming on metal-to-air tool path transitions, as the mean cutting noise signal level falls below an upper check limit and, after a preset time has elapsed, crosses a lower check limit.

Other References

  • S R. Hayashi et al., "Automatic Tool Touch and Breakage Detection in Turning", Sensors '85, Nov. 5-7, 1985, Detroit

Inventor

Application

No. 06/835698 filed on 03/03/1986

US Classes:

340/680, Machine tool340/683, Vibration73/104, SURFACE AND CUTTING EDGE TESTING73/660Rotating machinery or device

Field of Search

340/680, Machine tool340/683Vibration

Examiners

Primary: Rowland, James L.
Assistant: Hofsass, Jeffery

Attorney, Agent or Firm

US Patent References

3793627, 4332161, Acoustic detection of tool wear and fracture
Issued on: 06/01/1982
Inventor: Kakino
4514797, Worn tool detector utilizing normalized vibration signals
Issued on: 04/30/1985
Inventor: Begin
4520674, Vibration monitoring device
Issued on: 06/04/1985
Inventor: Canada ,   et al.
4636779, Acoustic detection of tool break events in machine tool operations
Issued on: 01/13/1987
Inventor: Thomas ,   et al.
4636780, Acoustic monitoring of cutting conditions to detect tool break events
Issued on: 01/13/1987
Inventor: Thomas ,   et al.
4642617Acoustic tool break detection system and method
Issued on: 02/10/1987
Inventor: Thomas ,   et al.

International Classes

G01H 1/00 (20060101)
G05B 19/4065 (20060101)
G05B 19/406 (20060101)

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