U.S. patents available from 1976 to present.
U.S. patent applications available from 2005 to present.

Acoustic tool break detection system and method

Patent 4642617 Issued on February 10, 1987. Estimated Expiration Date: Icon_subject December 21, 2004. Estimated Expiration Date is calculated based on simple USPTO term provisions. It does not account for terminal disclaimers, term adjustments, failure to pay maintenance fees, or other factors which might affect the term of a patent.

Patent References

3793627

3841149

3842663

Apparatus for the detection of vibration in rotating machinery
Patent #: 3979739
Issued on: 09/07/1976
Inventor: Birchall

Apparatus for detecting damages of cutting tools
Patent #: 4087801
Issued on: 05/02/1978
Inventor: Noh

Apparatus for monitoring tool life Patent #: 4563897
Issued on: 01/14/1986
Inventor: Moore

Inventors

Application

No. 06/685005 filed on 12/21/1984

US Classes:

340/680, Machine tool340/683, Vibration700/175, Condition of tool or workpiece (e.g., tolerance, tool wear)73/104, SURFACE AND CUTTING EDGE TESTING73/660Rotating machinery or device

Examiners

Primary: Rowland, James L.
Assistant: Hofsass, Jeffery

Attorney, Agent or Firm

International Classes

B23Q 17/09 (20060101)
G01H 1/00 (20060101)
G05B 19/4065 (20060101)
G05B 19/406 (20060101)

Abstract

Substantial cutting condition changes that occur gradually, as opposed to the more usual sudden large change, are detected by setting upper and lower cutting noise mean level thresholds. When the mean cutting noise exceeds the upper threshold or stays below the lower threshold for a preset number of signal samples, a tool break alarm is generated. Techniques are given to reduce false alarms at the start and end of the cut and on runout on initial rough surface cuts. The system comprises an accelerometer or other sensor whose signal is preprocessed to attenuate lower frequency machinery noise and detect the signal energy in a band below 100 KHz, then sampled, and the digitized signal samples analyzed by pattern recognition logic.

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