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Class 75/356 - And shaping or sintering prior to comminution


Subclass of Class 75 - Specialized metallurgical processes, compositions for use therein, consolidated metal powder compositions, and loose metal particulate mixtures
Definition: Process in which the solid is shaped or sintered prior to
No. of patents: 44
Last issue date: 07/19/2011


1    
NumberTitleIssue Date
7981191Method for the production of tantalum powder using reclaimed scrap as source material
A process for obtaining tantalum powder from tantalum containing scrap material is provided. The process includes selecting source material, such as from sintered anodes for capacitors, hydriding the source material, milling to desired particle size and surface area...
07/19/2011
7309374Diffusion bonded nickel-copper powder metallurgy powder
In contrast to current industrial practice where alloying powders are added to starting powder metallurgy compositions either as powder mixtures or fully prealloyed powders, the present invention posits a diffusion bonded nickel-copper precursor additive mixture for...
12/18/2007
7294363Methods of forming decorative veils
Methods that apply decorative particles in-line in the manufacturing process to form a decorative structured mat or veil that is ready for direct commercial application. The decorative particles or decorative paint patterns should be of a size and/or color to be vis...
11/13/2007
7175688Ni-Fe based alloy powder
A Ni—Fe based alloy powder of the present invention contains not less than 90% by a combined mass of Ni and Fe and homogeneously has particles having an average particle diameter from 0.1 to 1 μm, and an average value of mass ratio Fe/(Fe+Ni) from 15% to 25% both...
02/13/2007
7156893Method of making niobium and other metal powders
Methods of forming niobium powders and other metal powders are described. The method involves milling the metal powders at elevated temperatures and in the presence of at least one liquid solvent. The methods of the present invention have the ability to reduce DC le...
01/02/2007
6401562Method for producing gear wheels from blanks obtained by sintering metal powders
A method for producing gear wheels from blanks obtained by sintering metal powders, comprising the step of coining longitudinal and transverse profiles of the teeth of a sintered blank with a rolling operation by one or more rollers shaped complementarily...
06/11/2002
6068691Process for making machine readable images
Finely divided embossed metal particles are prepared by forming an embossment on a carrier surface in which the embossment comprises a machine readable image produced by a diffraction grating pattern, a holographic image pattern or an image visible solely...
05/30/2000
6012658Method of producing metal flakes, particularly silver flakes of high purity
A method of producing metal flakes by producing a highly porous sponge structure of the metal; comminuting the highly porous sponge structure into particles; and flattening the particles into flakes having a low porosity. The method is particularly useful...
01/11/2000
5922102Procedure for manufacturing zinc particles
A procedure for making zinc particles of a size, shape and composition such that the particles can be subsequently used in a process for manufacturing zinc parts from such particles in either molten or powder form includes the initial step of heating zinc...
07/13/1999
5772701Method of making tantalum capacitors
A method for manufacturing tantalum capacitors includes preparing a tantalum compact by cold pressing tantalum powder, placing the compact, along with loose refractory metal powder, in a microwave-transparent casket to form an assembly, and heating the as...
06/30/1998
5624076Process for making embossed metallic leafing pigments
Embossed, finely-divided, thin, bright-metal particles are prepared by forming an embossed release surface on at least one side of a carrier sheet in which the embossed pattern comprises a diffraction grating having from about 5,000 to 11,000 grooves per ...
04/29/1997
5350437Method of manufacturing an alloy powder with hard particles dispersed therein
This invention provides a minute alloy powder with hard particles uniformly dispersed therein. The alloy powder may be used as a grinder material for finishing a specular surface or surfaces of other precision instruments or as a material for cladding and...
09/27/1994
5330701Process for making finely divided intermetallic
A method is disclosed for controlling a self-propagating reaction in a particulate medium. The method comprises controlling the boundary heat flux of the reaction to produce reaction waves which travel through the particulate medium undergoing a self-prop...
07/19/1994
5096509Anisotropic magnetic powder and magnet thereof and method of producing same
A the magnetically anisotropic magnetic powder having an average particle size of 1-1000 μm and made from a magnetically anisotropic R-TM-B-Ga or R-TM-B-Ga-M alloy having an average crystal grain size of 0.01-0.5 μm, wherein R represents one or more rar...
03/17/1992
5085715Magnetically anisotropic bond magnet, magnetic powder for the magnet and manufacturing method of the powder
A process for producing magnetically anisotropic powder having "flattened" crystal grains of an R-TM-B-M system alloy with preferably (c)/(a) greater than 2, where (c) is the grain size perpendicular to the C-axis and (a) the grain size parallel to the C-...
02/04/1992
4954166Production of sponge metal from sponge metal fines
The pyrophoric fines inevitably resulting from the crushing of zirconium and/or hafnium or other exotic metal fines, such as titanium and uranium, are brought into contact with molten magnesium or a molten mixture of magnesium and magnesium chloride in th...
09/04/1990
4915729Method of manufacturing metal powders
A molten metal is placed in contact with a bed of moving beads. The molten metal breaks up into fine particles which are rapidly cooled in contact with the beads and consequently acquire a structure which is typical for such rapid cooling....
04/10/1990
4891059Phase redistribution processing
Homogeneous and refined microstructure powders and the method of making them from, for example, liquid metal immiscible systems or very limited solid solubility systems. At least two metals are melted and then rapidly solidified to yield a solid with a se...
01/02/1990
4767454Process for the preparation of finely particulate chromium metal powder having a low oxygen content
For preparing a chromium metal powder lacking in oxygen and having an average particle size not greater than 20 μm, a mixture of chromium oxide and calcium oxide, in a molar ratio of 1:0.5 to 1:2, is calcined initially at temperatures of 650° to 1,200°...
08/30/1988
4715893Aluminum-iron-vanadium alloys having high strength at elevated temperatures
The invention provides an aluminum based alloy consisting essentially of the formula Albal Fea Vb Xc, wherein X is at least one element selected from the group consisting of Zn, Co, Ni, Cr, Mo, Zr, Ti, Hf, Y and...
12/29/1987
4687511Metal matrix composite powders and process for producing same
A composite powdered material is disclosed consisting essentially of particles having a metal matrix and one or more relatively uniform discrete dispersed reinforcement phases in the matrix, the reinforcement phases being of high strength or high hardness...
08/18/1987
4655825Metal powder and sponge and processes for the production thereof
Passified Zinc Soluble Metal-Based Metal particles having a controlled particle size distribution suitable for metallurgy usage without additional particle size reduction and process for making the same. Such metal particles are substantially free of hali...
04/07/1987
4650130Rapidly solidified powder production system
A system is described for the production of rapidly solidified powder. The system contains elements for casting rapidly solidified ribbon, an in-line knife mill or a hammer mill for fracturing the rapidly solidified ribbon into shard, and either an in-lin...
03/17/1987
4594220Method of manufacturing a scandate dispenser cathode and dispenser cathode manufactured by means of the method
A method of manufacturing a scandate dispenser cathode having a matrix at least the top layer of which at the surface consists substantially of tungsten (W) and scandium oxide (Sc2 O3) and with emitter material in or below said matri...
06/10/1986
4513020Platelet metal powder for coating a substrate
The present invention is for a flat platelet powder for deposition onto a substrate. The powder is formed by fracture of brittle sheet or ribbon. The resulting powder has a faceted outline formed by fracture. The powder of the present invention produces a...
04/23/1985
4479823Process for the production of silver-tin master alloys for dental amalgams
A silver-tin-copper master alloy powder useful as a dental filling when amalgamated with mercury and having improved properties for that utility can be obtained by the steps of: (a) pulverizing an alloy containing silver, tin and copper into a first spher...
10/30/1984
4406700Powder produced by embrittling of metallic glassy alloy by hydrogen charging
Metallic glass powder is prepared by charging a solid metallic glass body with hydrogen to effect embrittlement, followed by comminution of the embrittled metallic glass body....
09/27/1983
4405368Iron-aluminum alloys containing boron which have been processed by rapid solidification process and method
New iron base alloys containing aluminum and boron are disclosed. The alloys are subjected to a rapid solidification processing (RSP) technique which produces cooling rates between ~105 to 107 ° C./sec. The as-quenched ribbon or pow...
09/20/1983
4404028Nickel base alloys which contain boron and have been processed by rapid solidification process
New nickel rich metal alloys containing copper along with specific amounts of boron are disclosed. The alloys are subjected to rapid solidification processing (RSP) techniques which produce cooling rates between ~105 ° to 107 ° C./...
09/13/1983
4402905Production of a polycrystalline silicon aluminum alloy by a hot pressing technique
The present invention is directed to a process for preparing a body of polycrystalline silicon doped with aluminum comprising melting a mixture of silicon powder and aluminum powder, rapidly quenching the melt, grinding the solidified silicon-aluminum all...
09/06/1983
4402745New iron-aluminum-copper alloys which contain boron and have been processed by rapid solidification process and method
New iron rich metal alloys containing aluminum and copper along with specific amounts of boron are disclosed. The alloys are subjected to rapid solidification processing (RSP) technique which produces cooling rates between ~105 to 107
09/06/1983
4381943Chemically homogeneous microcrystalline metal powder for coating substrates
The present invention is a chemically homogeneous microcrystalline powder for deposition onto a substrate. The powder is a B containing alloy based in Fe, Ni, Co or a combination thereof....
05/03/1983
4359352Nickel base superalloys which contain boron and have been processed by a rapid solidification process
Nickel and iron-nickel base alloys are described together with a rapid solidification process used in the preparation thereof to provide materials useful in the fabrication of parts subject to high temperature operating conditions. The alloys include comm...
11/16/1982
4321087Process for making metallic leafing pigments
A continuous process for preparing finely divided thin, bright metal particles which comprises applying a release coating to at least one side of a carrier sheet, depositing a metal film of from 350 to 450 angstroms thickness onto the release coating solu...
03/23/1982
4318733Tool steels which contain boron and have been processed using a rapid solidification process and method
Alloys having compositions similar to commercial tool steels, but modified by the addition of 0.1 to 1.5 wt. % boron are disclosed. The alloys are subjected to a rapid solidification processing (RSP) technique, producing cooling rates between 105
03/09/1982
4259270Apparatus and method for the manufacture of splat foils from metallic melts
An apparatus is disclosed for manufacturing splat foils by disintegration and rapid solidification of metallic melts. The apparatus has a self-consuming electrode disposed above a rotatable counter electrode. Attached to the counter-electrode is a conical...
03/31/1981
4231790Process for the preparation of tantalum and niobium powders of improved efficiency
An anhydrous mixture of extrudable viscosity of an activated alkali metal tantalum or niobium halide powder, an alkali metal halide powder, and a molten alkali metal in about 1:0.75-2.0:4.75-5.5 molar ratio is formed into a paste which is extruded and for...
11/04/1980
4159232Electro-hydrometallurgical process for the extraction of base metals and iron
A HYDROMETALLURGICAL PROCESS FOR THE ELECTROLYTIC RECOVERY OF SELECTED BASE METALS (ESPECIALLY COPPER OR POSSIBLY NICKEL) FROM SULPHIDE ORE CONCENTRATES CONCURRENTLY WITH THE EXTRACTION OF METALLIC IRON IN A COMMERCIALLY USABLE FORM. The process involves ...
06/26/1979
4069045Metal powder suited for powder metallurgical purposes, and a process for manufacturing the metal powder
A steel powder suited for powder metallurgical purposes consists of an amorphous to compact-grained, essentially dendrite-free material with irregularly cornered particle shape. Such a steel powder may be produced by causing molten steel to form at least ...
01/17/1978
4063942Metal flake product suited for the production of metal powder for powder metallurgical purposes, and a process for manufacturing the product
A steel flake product, suitable for being crushed or ground to form a steel powder for powder metallurgical purposes, consists of a plurality of relatively thin, brittle and easily crushed, substantially dendrite-free steel flakes of amorphous to compact-...
12/20/1977
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