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Class 75/355 - Directly from liquid mass (e.g., by atomizing, etc.)


Subclass of Class 75 - Specialized metallurgical processes, compositions for use therein, consolidated metal powder compositions, and loose metal particulate mixtures
Definition: Process in which a liquid solution or dispersion is comminuted
No. of patents: 52
Last issue date: 05/12/2009


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NumberTitleIssue Date
7531022Liquid and its use for the preparation of hard metals
A liquid for the preparation of powder mixtures on the basis of hard metals, comprising water and an inhibitor, wherein the inhibitor is in the form of at least one of the following materials: polyvinyllactam or wax emulsion, or the inhibitor is in the form of at le...
05/12/2009
7354471Coated silver-containing particles, method and apparatus of manufacture, and silver-containing devices made therefrom
Provided are silver-containing powders and a method and apparatus for manufacturing the silver-containing particles of high quality, of a small size and narrow size distribution. An aerosol is generated from liquid feed and sent to a furnace, where liquid in droplet...
04/08/2008
7316725Copper powders methods for producing powders and devices fabricated from same
Copper metal powders, methods for producing copper metal powders and products incorporating the powders. The copper metal powders have a small particle size, narrow size distribution and a spherical morphology. The method includes forming the metal particles in a co...
01/08/2008
7314499Method and device for manufacturing advanced water containing ultra-fine gold particles
Produce high-function water useful for consumption as healthy drinking water or in the production of health supplements, cosmetic products, food preservatives, freshness-keeping agents for food, insect repellents or deodorizers, wherein such water contains micro-dis...
01/01/2008
7300672Titanium-group metal containing high-performance water, and its producing method and apparatus
Produce titanium-group metal micro-dispersion water that contains ion vapor of titanium-group metal in micro-dispersed state and that can be used as a material for health products, medical products, cosmetics, etc., by using an apparatus comprising a water tank, a h...
11/27/2007
7300491Method and apparatus for the production of metal powder
Provide a method and apparatus for producing, in an economical manner, metal powder offering high purity and comprising uniform particle shape and size. Produce metal powder of titanium metal, etc., using an apparatus that comprises a power supply for high-voltage/c...
11/27/2007
7211345Membrane electrode assemblies for use in fuel cells
Electrocatalyst powders and methods for producing electrocatalyst powders, such as carbon composite electrocatalyst powders. The powders have a well-controlled microstructure and morphology. The method includes forming the particles from an aerosol of precursors by ...
05/01/2007
7172663Palladium-containing particles, method and apparatus of manufacture, palladium-containing devices made therefrom
Provided are palladium-containing powders and a method and apparatus for manufacturing the palladium-containing particles of high quality, of a small size and narrow size distribution. An aerosol is generated from liquid feed and sent to a furnace, where liquid in d...
02/06/2007
7138354Method for the fabrication of an electrocatalyst layer
Electrocatalyst powders and methods for producing electrocatalyst powders, such as carbon composite electrocatalyst powders. The powders have a well-controlled microstructure and morphology. The method includes forming the particles from an aerosol of precursors by ...
11/21/2006
7128852Aerosol method and apparatus, particulate products, and electronic devices made therefrom
Provided is an aerosol method, and accompanying apparatus, for preparing powdered products of a variety of materials involving the use of an ultrasonic aerosol generator (106) including a plurality of ultrasonic transducers (120) underlying and ultraso...
10/31/2006
7108735Method and device for manufacturing metallic particulates, and manufactured metallic particulates
Produce metal particles offering high purity and uniform granular shape and size: by forming a combustion chamber comprising an injector nozzle for mixture gas of oxygen and hydrogen, an ignition device and a material metal feeder in the upper space of a high-pressu...
09/19/2006
7097686Nickel powders, methods for producing powders and devices fabricated from same
Nickel powder batches and methods for producing nickel powder batches. The powder batches include particles having a small particle size, narrow size distribution and a spherical morphology. The present invention is also directed to devices incorporating the nickel ...
08/29/2006
7087341Metal-air battery components and methods for making same
Energy devices such as batteries and methods for fabricating the energy devices. The devices are small, thin and lightweight, yet provide sufficient power for many handheld electronics. ...
08/08/2006
7066976Method for the production of electrocatalyst powders
Electrocatalyst powders and methods for producing electrocatalyst powders, such as carbon composite electrocatalyst powders. The powders have a well-controlled microstructure and morphology. The method includes forming the particles from an aerosol of precursors by ...
06/27/2006
7037451Chemical-mechanical planarization slurries and powders and methods for using same
Chemical-mechanical planarization slurries and methods for using the slurries wherein the slurry includes abrasive particles. The abrasive particles have a small particle size, narrow size distribution and a spherical morphology and the particles are substantially u...
05/02/2006
6967183Electrocatalyst powders, methods for producing powders and devices fabricated from same
Electrocatalyst powders and methods for producing electrocatalyst powders, such as carbon composite electrocatalyst powders. The powders have a well-controlled microstructure and morphology. The method includes forming the particles from an aerosol of precursors by ...
11/22/2005
6911412Composite particles for electrocatalytic applications
Electrocatalyst powders and methods for producing electrocatalyst powders, such as carbon composite electrocatalyst powders. The powders have a well-controlled microstructure and morphology. The method includes forming the particles from an aerosol of precursors by ...
06/28/2005
6818041Magnetic alloy powder for permanent magnet and method for producing the same
Magnetic alloy powder for a permanent magnet contains: R of about 20 mass percent to about 40 mass percent (R is Y, or at least one type of rare earth element); T of about 60 mass percent to about 79 mass percent (T is a transition metal including Fe as a primary co...
11/16/2004
6699304Palladium-containing particles, method and apparatus of manufacture, palladium-containing devices made therefrom
Provided are palladium-containing powders and a method and apparatus for manufacturing the palladium-containing particles of high quality, of a small size and narrow size distribution. An aerosol is generated from liquid feed and sent to a furnace, where ...
03/02/2004
6685762Aerosol method and apparatus for making particulate products
A process for making particles, the process including generating an aerosol stream which includes droplets of a precursor liquid dispersed in a carrier gas, the precursor liquid including a liquid vehicle and a precursor material, separating the precursor...
02/03/2004
6494968Lamellar rare earth-iron-boron-based magnet alloy particles, process for producing the same and bonded magnet produced therefrom
Lamellar rare earth-iron-boron-based magnet alloy particles for a bonded magnet, having an intrinsic coercive force (iHc) of not less than 3.5 kOe, a residual magnetic flux density (Br) of not less than 9.5 kG, and a maximum energy product ((BH)max
12/17/2002
6478844Method for making hydrogen storage alloy
A method for making a hydrided hydrogen storage alloy powder from component material. In the present method a material is worked at the same time it is hydrided. Working preferably involves comminution of the material....
11/12/2002
6364928Process and plant for producing atomized metal powder, metal powder and the use of the metal powder
The present invention relates to a process for manufacturing atomized metal powder in an atomization plant comprising a casting box, a reactor vessel, a powder container and sedimentation equipment. The production process takes place with controlled therm...
04/02/2002
6342087Stainless steel powder
The invention concerns a process for producing low oxygen, essentially carbon free stainless steel powder, which comprises the steps of preparing molten steel which in addition to iron contains carbon and at least 10% of chromium, adjusting the carbon con...
01/29/2002
6293989Method of producing nanophase WC/TiC/Co composite powder
The present invention relates to a method of producing nanophase WC/TiC/Co composite powder by means of a mechano-chemical process comprising a combination of mechanical and chemical methods. For this purpose, the present invention provides a method of pr...
09/25/2001
6290745Method and device for producing soft solder powder
The invention relates to a method and device for producing soft solder powder without pressure, in particular for producing spherical fine metal particles having a grain size ranging from 1-100 microns and a liquidus temperature
09/18/2001
5908486Strengthening of metallic alloys with nanometer-size oxide dispersions
Austenitic stainless steels and nickel-base alloys containing, by wt. %, 0.1 to 3.0% V, 0.01 to 0.08% C, 0.01 to 0.5% N, 0.05% max. each of Al and Ti, and 0.005 to 0.10% O, are strengthened and ductility retained by atomization of a metal melt under cover...
06/01/1999
5628046Process for preparing a powder mixture and its use
A process for fabrication of sintered articles from a molybdenum-containing steel alloy by atomization, pressing, and sintering. The melt used for atomization has a molybdenum content determined as a function of the sintering temperature which lies in a r...
05/06/1997
5567890Iron-based powder composition having good dimensional stability after sintering
An iron-based powder for producing highly resistant components with a small local variation in dimensional change, by powder compacting and sintering. The powder contains, in addition to Fe, 0.5-4.5% by weight Ni, 0.65-2.25% by weight Mo and 0.35-0.65% by...
10/22/1996
5480472Method for forming an electrical contact material
A method for forming an electrical contact material comprises the steps of melting a mixture of Cu and Cr into a molten alloy, atomizing the molten alloy into fine particles to obtain alloyed particles. Cr particles in the alloyed powder disintegrate to l...
01/02/1996
5464463Heat resistant aluminum alloy powder heat resistant aluminum alloy and heat and wear resistant aluminum alloy-based composite material
Disclosed are heat resistant aluminum alloy powder and alloy including Ni in an amount of from 5.7 to 20% by weight, Si in an amount of from 6.0 to 25% by weight, at least one of Fe in an amount of from 0.6 to 8.0% by weight and Cu in an amount of from 0....
11/07/1995
5462575Co-Cr-Mo powder metallurgy articles and process for their manufacture
A powder metallurgy article formed from a Co--Cr--Mo alloy powder and a method for making the article are disclosed. The Co--Cr--Mo alloy powder contains, in weight percent, about 0.35% max. C, about 1.00% max. Mn, about 1.00% max. Si, about 26.0-30.0% Cr...
10/31/1995
5435825Aluminum matrix composite powder
Disclosed herein is an aluminum matrix composite powder comprising 1 to 40% by weight of ceramic particles dispersed in a matrix of aluminum-silicon alloy. The matrix of the composite may further comprise at least one of Cu, Mg and transition metals. The ...
07/25/1995
5421854Method for making palladium and palladium oxide powders by aerosol decomposition
A method for the manufacture of finely divided particles of palladium, palladium oxide or mixtures thereof comprising the sequential steps: A. Forming an unsaturated solution of thermally decomposable palladium-containing compound in a thermally volatilizable ...
06/06/1995
5387294Hard surfacing alloy with precipitated metal carbides and process
A hard surfacing alloy which has a Rockwell C hardness of greater than about 50 and which includes tungsten carbide, chromium carbide and bi-metallic chromium and tungsten carbide crystals which are precipitated in the alloy. Alloys of the present inventi...
02/07/1995
5352269Spray conversion process for the production of nanophase composite powders
A process is described for the production of composite powders with ultrafine microstructures. The process involves three coordinated steps: 1) preparation and mixing of an appropriate starting solution; 2) spray drying to form a chemically homogeneous precursor po...
10/04/1994
5312476Zinc alloy powder for alkaline cell and method for production of the same
A non-amalgamated zinc alloy powder for use in an alkaline cell which consists of elements component selected from among the following combinations (1) to (3): (1) 0.01 to 0.5% by weight of bismuth, 0.01 to 0.5% by weight of indium, not less than 0.005% b...
05/17/1994
5302182Method of preparing particles with a controlled narrow distribution
The method for preparing metal powders with a narrow particle size distribution includes providing a disintegrator with a working chamber containing counter-rotating disks equipped with teeth designed to impart high tangential velocities to particles cont...
04/12/1994
5238482Prealloyed high-vanadium, cold work tool steel particles and methods for producing the same
Prealloyed high-vanadium, cold work tool steel particles are provided for use in the powder-metallurgy production of tool steel articles. The particles are of a cold work tool steel alloy having an MC-type vanadium carbide dispersion of a carbide particle...
08/24/1993
5141571Hard surfacing alloy with precipitated bi-metallic tungsten chromium metal carbides and process
A hard surfacing alloy which has a Rockwell C hardness of greater than about 50 and which includes tungsten carbide, chromium carbide and bi-metallic chromium and tungsten carbide crystals which are precipitated in the alloy. Alloys of the present inventi...
08/25/1992
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