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Class 419/2 - Making porous product


Subclass of Class 419 - Powder metallurgy processes
Definition: Processes in which a porous or cellular mass is produced during sintering.
No. of patents: 492
Last issue date: 04/24/2012


1                      
NumberTitleIssue Date
8163435Porous body and production method
A porous body which has a density of from 40 to 70%, is formed from an Fe-based alloy and contains from 0.01 to 2% by weight of mixed oxide with at least one oxidic compound of one or more metals from the group consisting of Y, Sc, rare earth metals and at least one...
04/24/2012
8071015Process for producing porous metal body
Disclosed is a process of producing a porous metal body containing a metal component which is likely to be oxidized, by which process the amounts of residual carbon and residual oxygen therein are decreased, and by which the performance of the product porous body ca...
12/06/2011
8039175Method for shrinkage and porosity control during sintering of multilayer structures
The present invention provides a method for producing a multilayer structure, comprising the steps of: providing a composition comprising a Fe—Cr alloy powder and at least one of the oxides of Fe, Cr, Ni, Co, Zn, Cu; forming a first layer of said composition; form...
10/18/2011
8025838Process for producing sintered porous materials
The invention provides a process of making porous structures or materials, including the colloidal processing (e.g. slip casting, pressure casting, tape casting or electrophoretic deposition) of solid particle emulsions to form a green body that can be directly sint...
09/27/2011
7883661Method for forming porous metal implants
A method for providing a porous metal implant. A mixture of a biocompatible metal, a spacing agent, and a binder is provided. The mixture is formed into a shaped the spacing agent is removed to form a plurality of pores in the implant. A shaped porous metal implant ...
02/08/2011
7871561Artificial bone and method for producing the same
An artificial bone which is excellent in the ability to form bone in a living body, reliably thereof, and has high mechanical strength. The process comprises the steps of: mixing granules, composed of a titanium or a titanium alloy powder and an organic binder, with...
01/18/2011
7754140Method and device for producing dimensionally accurate foam
A method for producing dimensionally accurate metal foam from a foamable, powder metallurgically produced metal semifinished product having a melting point >200° C. involving: the introduction of material, which is capable of foaming above 200 ° C., into a mold wh...
07/13/2010
7740795Porous metallic scaffold for tissue ingrowth
The invention relates to implantable medical devices, particularly, to porous structures for such devices. In one aspect, the invention provides a porous metal scaffold comprising a porous metal network having pores defined by metal webs, the metal webs covered with...
06/22/2010
7713466Valve acting metal sintered body, production method therefor and solid electrolytic capacitor
The invention provides a valve-acting metal sintered body for anode of a solid electrolytic capacitor, having a high capacitance, well impregnated with cathode material, and exhibiting excellent properties particularly when having a large volume, a capacitor having ...
05/11/2010
7674426Porous metal articles having a predetermined pore character
A porous metal article having a predetermined pore structure. The porosity is provided by the use of an extractable particulate in a powder forming route to create a desired porosity. Extraction of the pore forming particulate prior to sintering of the powder minimi...
03/09/2010
7651657Manufacturing of controlled porosity metallic tools
A process for making a metal tool having controlled porosity is disclosed. The process includes the step of preparing metal powder by gas atomization. The metal powder is filled into a metal container. The powder-filled container is placed in a metal vessel and surr...
01/26/2010
7635447Method and apparatus for forming porous metal implants
A method for providing a porous metal implant. A mixture of a biocompatible metal, a spacing agent, and a binder is provided. The mixture is formed into a shaped the spacing agent is removed to form a plurality of pores in the implant. A shaped porous metal implant ...
12/22/2009
7601295Filter, liquid discharge head utilizing the same, and producing method therefor
A filter is formed by a sintered non-woven metal fiber cloth adapted to be installed in a liquid passage, and, in the filter, a substance sticking to the surface of metal fibers which is present in the outermost part of the filter and in the vicinity thereof is remo...
10/13/2009
7597840Production of amorphous metallic foam by powder consolidation
The formation of amorphous porous bodies and in particular to a method of manufacturing such bodies from amorphous particulate materials. The method allows for the control of the volume fraction as well as the spatial and size distribution of gas-formed pores by con...
10/06/2009
7485256Method of forming sintered valve metal material
Methods of forming sintered valve metal are described. The methods involve sintering a valve metal such as tantalum or niobium in the presence of an iodine source. The method optionally includes deoxidizing the metal using the same equipment used in sintering and/or...
02/03/2009
7481969Powdered metal magnetic filter and method for manufacturing same
The present invention provides a fluid filter comprising a magnetic substrate configured to allow passage of fluid therethrough, with the substrate manufactured from sintered powdered metal. Preferably, the filter has a porosity of at least 10%, and a magnetic flux ...
01/27/2009
7481968Method for preparing a sintered porous body of metal or ceramic
A novel method is disclosed for the preparation of a sintered porous body of a metallic or ceramic powder having a closed cell texture and a porosity as high as 95% or higher. The method comprises the steps of: preparing a foamable aqueous slurried composition conta...
01/27/2009
7431987Core-shell particles having non-polar outer surface and methods for producing a three-dimensional object from the particles
The invention relates to particles for producing a three-dimensional object by using layer-building methods (powder-based generative rapid prototyping methods), to methods for producing a three-dimensional object therefrom, and to an object that can be produced by u...
10/07/2008
7422784Silicon carbide based porous material and method for preparation thereof, and honeycomb structure
A silicon carbide based porous material (1) containing silicon carbide particles (2) as an aggregate and metallic silicon (3) as a bonding material and having a number of pores (5) formed by them, characterized in that it has an oxide pha...
09/09/2008
7402277Method of forming metal foams by cold spray technique
The present invention relates to a method of forming metallic foams using cold spray processing. The method allows for the formation of metallic foams on existing substrates as a layer. The method includes the steps of providing a substrate for coating of a metallic...
07/22/2008
7384252Method for producing tire vulcanizing mold and tire vulcanizing mold
A 3-D solid model of a tire vulcanizing mold is constructed on CAD, lamination models the optimum value of the pitch of which is determined in consideration of molding accuracy and processing time are created by dividing this model in a predetermined lamination dire...
06/10/2008
7381367Aluminum electrolytic capacitor having an anode having a uniform array of micron-sized pores
A method for making an aluminum foil anode for an aluminum electrolytic capacitor. This invention also relates to an aluminum anode foil for use in an electrolytic capacitor as well as an aluminum electrolytic capacitor having increased capacitance and substantially...
06/03/2008
7374717Method for producing intermetallic compound porous material
The present invention provides a method for efficiently producing an intermetallic compound porous material. Specifically, the invention provides a porous material production method comprising molding a mixed powder of at least two inorganic powders and performing a...
05/20/2008
7360309Method of manufacturing microchannel heat exchangers
A heat exchanger device includes an extruded body that includes one or more layers of channels for coolant flow therethrough, the channels generally having inner diameters of between about 50 microns to about 2000 microns. The device is formed of a material having a...
04/22/2008
7361300Method of making extended area filter
Methods are provided for making a porous filter that is useful in polymer melt spinning. The methods include pressing particles, such as a metal powder, to form a filter having a filter body integrally formed with a top cap and a bottom cap. The filter body and caps...
04/22/2008
7351371Method for the production of near net-shaped metallic and/or ceramic parts
A porous near-net-shape metallic parts with an open porosity of at least 10% by volume is made by first forming an injectable mass of a metallic powder of stainless steel, Ti, NiTi, or a titanium alloy, at least one thermoplastic binder, and at least one place holde...
04/01/2008
7347967Plastic system and method of porous bioimplant having a unified connector
The present invention relates to a system and a method of manufacturing a porous bio-implant having a connecting member integrally formed therewith, and more particularly, to a system and a method of manufacturing a porous bio-implant in which a connecting member is...
03/25/2008
7334630Closed-loop microchannel cooling system
Apparatus and methods according to the present invention utilize micropumps that are capable of generating high pressure and flow without moving mechanical parts and the associated generation of unacceptable electrical and acoustic noise, as well as the associated r...
02/26/2008
7335434Fuel cell separator assembly with diffusion layer, manufacturing method therefor, fuel cell unit, and fuel cell stack
A separator assembly for a fuel cell stack includes a diffusion layer including a porous metal body for diffusing and supplying fuel or oxidizer to an electrode of the fuel cell stack, and a separator including a metal plate which is disposed adjacent to the diffusi...
02/26/2008
7332123Method for manufacturing composite articles and the articles obtained therefrom
A method of molding an article comprises inserting a mandrel into the cavity of the mold; placing a niobium based refractory metal intermetallic composite powder into a cavity of a mold; consolidating the niobium based refractory metal intermetallic composite around...
02/19/2008
7332537Three dimensional printing material system and method
The present invention is directed to a 3DP™ material composition and method of use. The composition of the present invention includes an adhesive material, a fibrous component and a filler. Alternatively, the composition may include a particulate material having a...
02/19/2008
7329381Method for fabricating a metallic article without any melting
A metallic article made of metallic constituent elements is fabricated from a mixture of nonmetallic precursor compounds of the metallic constituent elements. The mixture of nonmetallic precursor compounds is chemically reduced to produce an initial metallic materia...
02/12/2008
7328831Method of making a brazed metal article and the article formed thereby
A method of making an article that is comprised of a metal foam in contact with a base metal by an intermediate braze composition, in particular, a method of brazing a metal foam to a base metal via a braze composition. In one preferred method, a polymeric foam is c...
02/12/2008
7322267Enhanced light weight armor system with reactive properties
A light-weight armor system for retrofitting onto light vehicles, such as HMMWVs, trucks, or helicopters, or incorporating into a vehicle to protect against HEAT or high explosive warheads. The armor system comprises multiple layers of a thin metal film. The front s...
01/29/2008
7312985Cooler of notebook personal computer and fabrication method thereof
Disclosed is a cooler of a notebook personal computer allowing more much heat to be rapidly discharged to the outside. The cooler includes: a heat absorbing part fan for absorbing heat generated from a heat generation device of the notebook personal computer; a cool...
12/25/2007
7306642High CTE reaction-bonded ceramic membrane supports
A porous ceramic support for a gas separation membrane formed by sintering a green body containing grains of a refractory ceramic oxide with a high coefficient of thermal expansion and grains of a reactive binder precursor. Upon sintering, the reactive binder precur...
12/11/2007
7306753Method of making a thin porous layer
The aim of the invention is to produce a thin porous layer, with a defined porosity and also, a high strength. Said aim is achieved, whereby such a layer with open porosity is produced from a mixture, comprising a sinterable powder with a predetermined powder partic...
12/11/2007
7303724Composite metallic materials and structures and methods of making the same
A composite material and method of making the same are disclosed. An example method for fabricating a composite material forms a core layer between opposing outer layers. The core layer includes a mixture of at least one metallic powder and at least one expanding ag...
12/04/2007
7303683Microorganism-removing filter medium having high isoelectric material and low melt index binder
A filter medium capable of removing microorganisms from a fluid such as water. The filter medium includes particles of activated carbon, particles of a substantially insoluble inorganic material having an isoelectric point greater than the fluid being filtered. A lo...
12/04/2007
7303143Wick assembly
A wick assembly is provided for use in a dispensing device that dispenses volatile material from a wick by heat. Two wick sections of differing material are provided in stacked fashion, with a coupler sleeve that can be used to facilitate attachment of the wick stru...
12/04/2007
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