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Class 148/104 - Dust cores


Subclass of Class 148 - Metal treatment
Definition: Processes in which comminuted metallic material, the particles
No. of patents: 219
Last issue date: 05/08/2012


1            
NumberTitleIssue Date
8172956Sintered soft magnetic powder molded body
A sintered soft magnetic powder molded body having a composition containing Fe, 44 to 50% by mass of Ni and 2 to 6% by mass of Si, or a composition containing Fe and 2 to 6% by mass of Si, wherein the Si is unevenly distributed among particles, is provided. ...
05/08/2012
8133329Selective sintering of compacted components
One embodiment includes compacting a powder material using at least a first magnetic field to form a compact and selectively sintering a first portion of the compact and leaving a second portion of the compact unsintered to form a component. ...
03/13/2012
8092616Method for producing a giant magnetostrictive alloy
A rapidly solidified Fe—Ga alloy containing 15 to 23 atomic percent of Ga having a particular rapidly solidified texture is formed into slices which are laminated to each other in a die, or is formed into a powder or chops which are filled in the die. Subsequently...
01/10/2012
8092615Composition for producing soft magnetic composites by powder metallurgy
The invention concerns powder compositions consisting of electrically insulated particles of a soft magnetic material of an iron or iron-based powder and 0.1-2% by weight of a lubricant selected from the group consisting of fatty acid amides having 14-22 C atoms. Op...
01/10/2012
8029626Method for producing soft magnetic powdered core
A method for producing a soft magnetic powdered core comprises a mixing step for forming a raw powder by adding a thermoplastic resin powder to a soft magnetic powder and mixing them, a compacting step for forming a compact by compacting the raw powder into a predet...
10/04/2011
7871474Method for manufacturing of insulated soft magnetic metal powder formed body
A method for manufacturing bodies formed from insulated soft magnetic metal powder by forming an insulating film of an inorganic substance on the surface of particles of a soft magnetic metal powder, compacting and molding the powder, then carrying out a heat treatm...
01/18/2011
7785424Method of making a magnetic core part
Magnetic powder contained in a resin composition for use in injection molding is coated with an insulating material, and a soft magnetic green compact or a hard magnetic green compact is insert molded into the resin composition. Increased magnetic flux destiny, redu...
08/31/2010
7758706Method for producing dust core compact and dust core compact
A method for producing a dust core compact includes the steps of forming a compact component by pressure-forming a soft magnetic powder having an average particle diameter Da under a pressure Pa, and forming a compact by pressure-forming a soft magnetic powder havin...
07/20/2010
7686894Magnetically soft powder composite material, method for manufacturing same, and its use
A magnetically soft powder composite material is described, which is composed of at least 99.4 wt. % of a pure iron powder, a phosphatized iron powder, or an iron alloy powder and 0.05 wt. % to 0.6 wt. % of a soft ferrite powder and which is primarily suited for use...
03/30/2010
7470332Production method for soft magnetic sintered member
A soft magnetic sintered member having uniform dispersion of alloy elements and a production method for the same at low cost are provided. The soft magnetic sintered member consists of, all in mass %, 2.9 to 7% of Cr; 1.5 to 6.88% of Si; and the balance of Fe and in...
12/30/2008
7381280Manufacturing methods of flexible bonded magnet and motor using the same
Methods for manufacturing a flexible bonded magnet, and a high-efficiency small motor using the magnet are disclosed. The flexible bonded magnet is manufactured through the processes of compressing a new compound consisting of flexible thermosetting resin composite ...
06/03/2008
7371290Production method for permanent magnet and press device
To avoid various problems caused by remnant magnetization and produce an anisotropic bonded magnet at a reduced cost, a method for producing an anisotropic bonded magnet by feeding a magnetic powder (such as an HDDR powder) into the cavity of a press machine and com...
05/13/2008
7357880Composite rare-earth anisotropic bonded magnet, composite rare-earth anisotropic bonded magnet compound, and methods for their production
The bonded magnet of the present invention, in which average particle diameter and compounding ratio are specified, is comprised of Cobalt-less R1 d-HDDR coarse magnet powder that has been surface coated with surfactant, R2 fine magnet powder that has been surface c...
04/15/2008
7344653Method for producing and magnetising a bitumen film containing magnetic powder
A bitumen film containing magnetic powder is heated prior to magnetization to a temperature enabling the magnetic powder particles to be oriented according to the effect of the magnetic field. The bitumen film is sufficiently cooled after magnetization in order to p...
03/18/2008
7335392Method for producing corrosion-resistant rare earth metal-based permanent magnet
The objectives of the present invention are to provide a stable and simple method for producing a rare earth metal-based permanent magnet having on the surface thereof a corrosion-resistant film containing fine zinc particles dispersed therein, a corrosion-resistant...
02/26/2008
7332792Magnetic layer processing
A dielectric layer is formed over a substrate comprising a semiconductor material. A magnetic layer is formed over the dielectric layer. The magnetic layer comprises an amorphous alloy comprising cobalt. ...
02/19/2008
7328500Method of manufacturing laminated polar anisotropic hybrid magnet
Disclosed is a method of manufacturing a laminated polar anisotropic hybrid magnet, which includes separately mixing first permanent magnet powders having low magnetic properties and second permanent magnet powders having high magnetic properties with a thermoplasti...
02/12/2008
7300600Rare earth bonded magnet including amino-acid compound as lubricant
In a rare earth bonded magnet comprising a mixture of rare earth magnetic powder, thermosetting resin, and lubricant, the lubricant is constituted by amino-acid compound, specifically either N-lauroyl-L-lysine or N-lauroyl-asparaginic acid. The content of the amino-...
11/27/2007
7273405Sintered rare earth magnetic alloy wafer and wafer surface growing machine
A method of producing a sintered rare earth magnetic alloy wafer comprises a step of using a cutter to slice a wafer of a thickness of not greater than 3 mm from a sintered rare earth magnetic alloy having ferromagnetic crystal grains surrounded by a more readily gr...
09/25/2007
7273527Production method for powdered core
The present invention provides a production method for a powdered core, including steps of preparing a mixture including a soft magnetic powder and a resin powder to obtain a mixture, compacting the mixture into a predetermined shape to obtain a green compact and he...
09/25/2007
7273135Low cost magnetic brakes and motion control devices manufactured from conductive loaded resin-based materials
Magnetic brake components are formed of a conductive loaded resin-based material. The conductive loaded resin-based material comprises micron conductive powder(s), conductive fiber(s), or a combination of conductive powder and conductive fibers in a base resin host....
09/25/2007
7261781Nanocomposite magnet
A nanocomposite magnet has a composition represented by (Fe1-mTm)100-x-y-z-nQxRyTizMn, where T is at least one of Co and Ni, Q is at least one of B and C, R is at least one rare earth eleme...
08/28/2007
7258812Compound magnetic material and fabrication method thereof
A compound magnetic material having high heat resistance is provided. A fabrication method of a compound magnetic material includes the step of preparing mixed powder including an organic resin and compound magnetic particles. The long-period heat resistance tempera...
08/21/2007
7244318Method for preparation of permanent magnet
A blended powder including a first powder containing an R2T14B phase as a main phase, and a second powder containing an R2T17 phase at 25 wt % or more of the whole is prepared. Herein, R is at least one element selected fr...
07/17/2007
7235208Dust core
A dust core consists essentially of ferromagnetic powder; and an insulating binder, in which the ferromagnetic powder is dispersed; wherein the insulating binder is a silicone resin comprising a trifunctional alkyl-phenyl silicone resin and optionally containing an ...
06/26/2007
7230514Inductive component and method for producing same
Inductive component (10; 20; 30) having at least one coil (12; 22; 32) and a magnetically soft core (11; 21; 31) made from a ferromagnetic powder composite in which the ferromagnetic powder composite shows an alloy powder mixture made from alloy...
06/12/2007
7219416Method of manufacturing a magnetic element
The present invention provides a composite magnetic body containing metallic magnetic powder and thermosetting resin and having a packing ratio of the metallic magnetic powder of 65 vol % to 90 vol % and an electrical resistivity of at least 104 Ω·cm. W...
05/22/2007
7211158Production method for powdered core
The present invention provides a production method for a powdered core, including steps of preparing a mixture including a soft magnetic powder and a resin powder to obtain a mixture, compacting the mixture into a predetermined shape to obtain a green compact and he...
05/01/2007
7211157Rare-earth alloy, rare-earth sintered magnet, and methods of manufacturing
A rare-earth alloy ingot is produced by melting an alloy composed of 20–30 wt % of a rare-earth constituent which is Sm alone or at least 50 wt % Sm in combination with at least one other rare-earth element, 10–45 wt % of Fe, 1–10 wt % of Cu and 0.5–5 wt % o...
05/01/2007
7196520Method and apparatus for passive shimming of magnets
An apparatus and method for shimming a magnetic field of a magnet in a volume of interest includes a nonmagnetic holder configured with an array of fluid containing pockets; and a solidified ferromagnetic fluid in each pocket of the array of fluid containing pockets...
03/27/2007
7175717Method for making nano-scale grain metal powders having excellent high-frequency characteristic and method for making high-frequency soft magnetic core using the same
A method for making a nano-scale amorphous soft magnetic powders obtained by thermally processing and crystallizing amorphous ribbons produced using a rapid solidification process (RSP) and crushing the same. The amorphous soft magnetic core having an excellent high...
02/13/2007
7175687Advanced erosion-corrosion resistant boride cermets
A cermet composition represented by the formula (PQ)(RS) comprising: a ceramic phase (PQ) and binder phase (RS) wherein, P is at least one metal selected from the group consisting of Group IV, Group V, Group VI elements, Q is boride, ...
02/13/2007
7172660Method for making Fe-based amorphous metal powders and method for making soft magnetic core using the same
A method for making an amorphous soft magnetic core using Fe-based amorphous metal powders is provided. The amorphous soft magnetic powders are obtained by crushing amorphous ribbons produced using a rapid solidification process (RSP). The magnetic core is obtained ...
02/06/2007
7163591Method of preparing micro-structured powder for bonded magnets having high coercivity and magnet powder prepared by the same
Disclosed is a method of preparing a micro-structured powder for bonded magnets having high coercivity, which is advantageous in terms of low preparation costs by recycling magnet scraps, simplified mass production, minimal environmental contamination by such a recy...
01/16/2007
7141126Rare earth magnet and method for manufacturing the same
Rare earth alloy powder having an oxygen content of 50 to 4000 wt. ppm and a nitrogen content of 150 to 1500 wt. ppm is compacted by dry pressing to produce a compact. The compact is impregnated with an oil agent and then sintered. The sintering process includes a f...
11/28/2006
7138019Method for producing magnetostrictive element and sintering method
In the step of sintering a compact that is finally to be a magnetostrictive element, when the temperature in a furnace is elevated, the atmosphere in the furnace is evacuated by a vacuum pump to keep the pressure in the furnace at negative pressure in a temperature ...
11/21/2006
7056393Method of making sintered compact for rare earth magnet
A method of making a sintered body for a rare earth magnet includes the steps of (a) preparing a first coarse powder by coarsely pulverizing a rare earth alloy sintered body by a hydrogen pulverization process, (b) preparing a first fine powder by finely pulverizing...
06/06/2006
7048808Rare-earth sintered magnet and method of producing the same
The present invention provides a rare-earth sintered magnet exhibiting desirable magnetic properties in which the amount of Nd and/or Pr forming a non-magnetic phase in a grain boundary phase is reduced. Specifically, the present invention provides a rare-earth sint...
05/23/2006
7041148Coated ferromagnetic particles and compositions containing the same
High-permeability, low-core-loss soft magnetic composite materials, compositions containing the same, and methods for making the same are described. These magnetic materials are made by forming fiber or flake shaped particles from a ferromagnetic material, annealing...
05/09/2006
7037465Powder compacting method, powder compacting apparatus and method for producing rare earth magnet
A powder compacting method includes the steps of: providing a powder material; loading the powder material into a cavity; uniaxially pressing the powder material, which has been loaded into the cavity, between two opposed press surfaces, thereby obtaining a compact,...
05/02/2006
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