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Class 264/226 - With initial molding or treating of a surface to be reproduced


Subclass of Class 264 - Plastic and nonmetallic article shaping or treating: processes
Definition: Processes in which the forming area to be reproduced is
No. of patents: 120
Last issue date: 01/19/2010


1      
NumberTitleIssue Date
7648661Rapid reconfigurable fuselage mandrel
A system and method for making and using a reconfigurable composite part mandrel operable in the manufacture of composite parts. The system may comprise an assembly fixture, a generic mandrel, a reconfigurable simulated skin, a reconfigurable frame portion, and stat...
01/19/2010
7337543Articles of composite structure having appearance of wood
A door or other entryway component of synthetic resin composite construction and closely resembling the appearance of stained real wood. Skin portions of doors and other structures have a surface layer of clear gel coat resin molded to include the texture of a wood ...
03/04/2008
7306757Methods and apparatus for replicating original objects
Methods and apparatus for producing cast articles with characteristics of original objects such as a stone panel. The cast articles can replicate the contours, textures, and colors of all or a portion of the original object and can be made in any shape or size and s...
12/11/2007
7285238Reef artifact
A reef artifact for simulating a coral reef includes a reef-like formation, which forms a base structure for simulating coral. The reef-like formation also has structures on it that simulate reef organisms. The reef-organism structures enhance the varied and diverse...
10/23/2007
7272910Artificial hybrid lure
An artificial fishing lure resembling both a shrimp tail and a crab. A simulated crab body and legs are attached to the lure through perforations and are removable. The lure without the crab body and legs resembles a shrimp tail. ...
09/25/2007
7217335Method of manufacturing a soft hearing aid
A method of manufacturing a hearing aid preferably includes the steps of: placing a moldable material in the ear canal of a patient to cast a form; using the form to form a hollow shell with an outer surface that approximates the shape of the patient's ear canal, th...
05/15/2007
7208113Sealing material tablet method of manufacturing the tablet and electronic component device
To provide a method of producing an encapsulating molding material tablet by which adhesion of an encapsulating molding material to the punch surface of a tablet forming machine can be reduced, an encapsulating molding material tablet produced by this method, and an...
04/24/2007
7175793Lamps within full bodied exact replicas of natural objects
A realistic three-dimensional replica casting of naturally occurring samples of wood, rock and marine specimens produces realistic appearing landscape or indoor light modules that can simulate flickering candles in nightclubs and restaurants. The method employs a tw...
02/13/2007
7114305Hybrid arched overfilled structure
A hybrid arched overfilled structure includes a combination of pre-cast side elements and at least one cast-in-place crown sector element. The side elements are pre-cast generally in a horizontal orientation and subsequently lifted into place. The crown sector eleme...
10/03/2006
7087132Method of decorative embossing of a panel for a vehicle
A decoratively embossed panel of a molded form includes an exterior design that preferably reflects some aspect of the services advertisement. For example, a bricklayer may choose an embossed panel having a three-dimensional brick design in addition to a logo, servi...
08/08/2006
7021914Tire mold
A tire mold including a molding face for shaping the outside of a tire and a vent structure, wherein the vent structure contains a hole having an opening in the molding face, an inserted piece disposed in the hole so that the surface of the inserted piece defines a ...
04/04/2006
6929733Sacrificial plastic mold with electroplatable base
A sacrificial plastic mold having an electroplatable backing is provided. One embodiment consists of the infusion of a softened or molten thermoplastic through a porous metal substrate (sheet, screen, mesh or foam) and into the features of a micro-scale molding tool...
08/16/2005
6761789Method of manufacturing a soft hearing aid
A hearing aid instrument of the in-the-ear type (and preferably CIC) provides a receptacle with electronic hearing aid components mounted thereto. The receptacle has a cavity for holding electronic components (eg. battery, microphone, amplifier). A soft polymeric bo...
07/13/2004
6695943Method of manufacturing a soft hearing aid
A hearing aid instrument of the in-the-ear type (and preferably CIC) provides a plate member with electronic hearing aid components mounted thereto. The plate member is preferably of a harder material such as hard plastic. A soft polymeric body is bonded ...
02/24/2004
6688073Method of forming a composite panel
A method of forming a composite panel with a facade comprising a planar arrangement of thin discrete facers on a body of structural backing material. The method comprises the steps of providing a horizontal casting bed, providing a plurality of facers eac...
02/10/2004
6638460Method for preparing a thermal cooled vacuum form
A method for preparing a mold form includes forming a mold blank having a surface corresponding to the surface of the article desired and enclosing the mold blank in an open ended enclosure. A thin layer of polymer resin, preferably polyurea is sprayed on...
10/28/2003
6610230Method of making mold using elongated metal elements
A method of making a mold directly from the object to be molded is disclosed. The object is placed within a walled enclosure having a closed bottom and open top. A plurality of elongated metal rod elements is vertically introduced and packed into the encl...
08/26/2003
6607683Methods and apparatus for producing manufactured articles having natural characteristics
A method is described comprising the steps of modifying a natural article to a predetermined configuration, making a mold of at least part of the modified natural article, filling the mold with a castable material to produce a reproduction of at least par...
08/19/2003
6602452Rotational molding of medical articles
A system and method for molding the shell of a medical device or other molded article is provided. The system includes a multi-axis rotational molding machine in which a mold is mounted. The mold has a cavity in the shape of the article to be molded. The ...
08/05/2003
6558496Rapid texture prototyping
There is disclosed a method for simulating the appearance of an article having surface texture comprising the step of applying a textured skin having a surface texture to a prototype to produce a textured prototype, thereby to simulate the appearance of t...
05/06/2003
6489418Preparation and application of artificial anti-idiotypic imprints
This patent application describes the use of molecular imprinting as a means for preparation of anti-idiotypic imprint matrices. With this technique, imprints of artificial or natural molecules including their recognition sites, such as of molecularly imp...
12/03/2002
6444148Process and making molds for thermoforming a three-dimensional relief reproduction
Methods and apparatus useful in the development of molds are disclosed. In particular, the methods and apparatus of the present invention are useful, for example, in the context of dimensionally expanding and printing a picture image on a printable sheet ...
09/03/2002
6432247Method of manufacturing a soft hearing aid
A hearing aid instrument of the in-the-ear type (and preferably CIC) provides a plate member with electronic hearing aid components mounted thereto. The plate member is preferably of a harder material such as hard plastic. A soft polymeric body is bonded ...
08/13/2002
6379599Process for the preparation of molecularly imprinted polymers useful for separation of enzymes
The invention relates to a process for the preparation of molecularly imprinted polymers useful for separation of enzymes, which comprises the steps of reacting a complex of enzyme and affinity monomer, a comonomer and a crosslinker, with a polymerization...
04/30/2002
6352609Composite tooling process for curing materials at elevated temperatures
A method is provided for fabricating a cure tool for curing materials at elevated temperatures. A facility tool is formed having a tool surface defining a mold line corresponding to a pattern of the object to be molded, to which a release coating is then ...
03/05/2002
6342178Replica molding
Replicas are molded by curing a photo-curable liquid silicone rubber composition to form a transparent mother mold having a cavity corresponding to the outer contour of a master model, casting a photo-curable liquid resin into the mold cavity, and irradia...
01/29/2002
6177034Methods for making prosthetic surfaces
Methods for reproducing a 3D object surface are provided. A preferred method according to this invention includes (1) identifying a real object surface, (2) acquiring at least a 3D data set with a 3D surface imaging device, (3) acquiring at least a 2D dat...
01/23/2001
6143224Method for forming a retroreflective sheeting
The method for forming a retroreflective sheeting includes providing a first layer and forming a prism array on the first layer. A second layer is applied to the prism array. The first thermoplastic layer is welded to the second thermoplastic layer, while...
11/07/2000
6139786Method of forming a flexible mold and resulting article
A method of forming a flexible mold (12) and resulting article is provided where a model (10) having the contour of the article to be molded is provided. The model (10) is partially encapsulated within a flexible and substantially liquid impervious layer ...
10/31/2000
6113836Method of forming thick film pattern and material for forming thick film pattern
A female mold (2, 12, 22, 32, 42, 52, 62) having a desirable pattern is formed on a substrate (1, 11, 21, 31, 41, 51, 61). Next, ceramic material (3, 13, 23, 33, 43, 53, 63) is filled in spaces in the female mold. Thereafter, the female mold is removed by...
09/05/2000
6077472Dull-surfaced, injection molded synthetic resin articles and a method of shaping them
The purpose of the invention is to produce a shaped article having a uniform dull surface with less noticeable weld line and other surface detects. The injection molded synthetic resin article of the invention has a weld portion and is characterized in th...
06/20/2000
6063314Method for accurate replication of shaped articles using sinterable powders
Shaped article replicas which are proportionately accurate replicas of a shaped article and which are equal, greater or smaller in size than said shaped article are made by preparing a swellable polymer replica of said shaped article; immersing said swell...
05/16/2000
6039909Method for forming a retroreflective sheeting having a plurality of cells with multi-course, hatched patterned perimeters
The method for forming a retroreflective sheeting includes providing a first layer and forming a prism array on the first layer. A second layer is applied to the prism array. The first thermoplastic layer is welded to the second thermoplastic layer, while...
03/21/2000
6019927Method of casting a complex metal part
A flexible and resilient positive pattern is made for a desired high temperature metal or ceramic part such as a gas turbine impeller having a complex geometry with walls defining undercut spaces, and the pattern with flexible walls is dipped into a ceram...
02/01/2000
5997796Implant having integrally-textured, hemocompatible, blood-contacting surfaces and method for producing the same
An implant having an integrally-textured, hemocompatible blood-contacting surface and a method for producing the same is provided. The implantable device can include a device body having a textured surface and a predefined complex shape, such as a bladder...
12/07/1999
5993716Material and process for its preparation
The invention relates to a material of a three-dimensional framework of supporting, trabecular structures encompassing cavities which are connected with one another and which can be predeterminedly adjusted. The material is obtainable by forming the frame...
11/30/1999
5993702Embossed substrate and photoreceptor device incorporating the same and method
An embossed substrate comprising a substrate of a plastic material and having a surface and an embossed surface carried by the surface of the substrate. The embossed surface is characterized by having a pattern with an average roughness of between 100 nan...
11/30/1999
5976444Nanochannel glass replica membranes
The present invention is a process for making a nanochannel glass (NCG) rica, having the steps of: coating a face of an etched NCG with a replica material (with or without an intervening buffer layer), where the etched NCG face has a plurality of channel...
11/02/1999
5939011Method for producing a mandrel for use in hot isostatic pressed powder metallurgy rapid tool making
A method for producing a composite mandrel (20) for use in creating a precise set of surface features inside a hot isostatic pressed (HIP) billet for producing a desired tool uses a composite nickel shell (16) and ceramic interior (18). A free form fabric...
08/17/1999
5900311Thermosetting polyester composites prepared via vacuum-assisted technique with smooth surface appearance
Fiber-reinforced thermosetting polyester composites containing in excess of 30 wt %, based on the weight of the composite, reinforcing fiber, are made by a vacuum-assisted transfer molding technique from a 1-phase composite matrix precursor comprising a p...
05/04/1999
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